Filler for oversized trigger guard inlet

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I'm no master gun builder, I'm a hobby woodworker and just starting to dip my toe into gun building. That said I've done enough furniture repair to be able to confidentiality weigh in on this.

I know that epoxy, and PVA/sawdust will look like **** because of the lack of wood grain, and matching stain will be near impossible. Inlaying a matching piece of walnut isn't impossible, but requires a LOT of skill to look good, even then it will be almost guaranteed to be noticable. A truly invisible repair could be made by planing the whole forearm down to the level of the inlet, or at least enough for a thick veneer, and glue on a matching color and grain orientation of similar walnut and refinishing. I think that's nuts to be honest unless this rifle has some sentimental value and needs to look perfect.

IMHO the best option is the one suggested by Jim because it's a very low skill level to cut the front of the guard flat, line up a matching brass piece, and butt the 2 together with silver solder. It takes a plumbers torch, some silver solder, flux, a flat and round file, and some sandpaper. The most difficult part of doing that is figuring out how to hold the parts in alignment while torching them. If it's messed up it can be done again and again until right. Worst case, a new trigger guard is what $25?

Sometimes being a master means knowing that some things that seem simple are actually incredibly difficult and knowing that some things that seem difficult are actually quite simple

Edit: I'll go even further and tell you exactly how I would do it. I'd square off the front of the trigger guard, get a scrap of brass, file both to fit each other tightly.
Get a thin steel backer, like a hacksaw blade, and clamp both parts to the backer. Flux with borax, heat it and drop a small sliver of silver onto the gap. Let it cool and file to shape.
 
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What crawled up your butt and your assuming the op has no talent.
That's not what I said and not what I meant or implied, and what crawled up your butt to assume that was my meaning and intent? You're way out of line. I think you're the one that has something already stuck up their butt to post something like that about another member. Which I notice you're not even a SUPPORTING MEMBER. So please just keep such comments to yourself. Or else put your money where your mouth is.
 
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My spontaneous idea:

I would find an 1800's penny. Cut and shape to fit.
I like that idea. Very original. :thumb:

Makes the result a unique creation. A one-of-a-kind belonging to and expressing the creativity of the creator.

As I tried to express earlier in this thread: if you can transform a mistake into not only being functional but standing out to like it it was intentional, then it's no longer a mistake, it's a decoration.
 
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I would cut off the tail of the original guard which is already inletted and silver solder/braze it to the new guard. The result would be seamless to the eye.
That's probably the best idea, and sounds similar to the solution Jim was proposing. I just think it's a solution that takes some knowledge, expertise, proper tools and materials to accomplish, which without some confirmation from the OP that it works for him, might not be the most appropriate solution for him if not, and so why I don't see any great antipathy toward alternate solutions that might be proposed as alternate solutions need be expressed toward those that proposed them.
 
Yes, if a person has expertise and tools to do that. Not all kit builders do. Jim, honestly, often times I think your advice doesn't adequately take into account the differing levels of ability to execute the remedies you recommend. In this case, based on the questions asked by the OP, I think one has to assume some "beginner" level, and I don't think you did that in your response. The best method per your expertise and experience may not be best suited as best remedy for the beginner-level remedy to be applied to the OP's problem in need of remediation.

While the advice of the master builders present on the forum may be recognized and accepted as the best advice for addressing a given problem, it's been my observation that the best advice is not always the most suitable advice, if it's not advice the novice builder can execute, then it's not particularly helpful in being useful advice for that builder.
Why pull everyone down to the least common denominator? Can’t solder, so not a viable option, so don’t suggest. Some folks are frightened with the thought of using epoxy, so don’t suggest. I guess suggestions for issues such as this need to be limited to Silly Puddy and duct tape? Or maybe rubber bands? Unless a particular ‘builder’ has a fear or aversion to rubber bands. I hear they can be pretty unforgiving to beginners.

Personally, like @James Kibler suggestion to silver braze. If silver brazing is not already in one’s tool box, maybe time to up their game.
 
I agree that the metal repair is the way to go. I also know that hard soldering, even with easy grade of silver solder is not necessarily a beginner’s level skill (or would they have an acetylene air torch). He (or she) could soft solder on the extension. If I were to do that I would file a bevel (in opposite directions, if that makes any visual sense) on both parts, this would allow for a greater area to be soldered, thus a stronger joint. Fitting the beveled areas one to the other would be pretty essential to a strong joint. They could do the soft solder job with your standard propane torch that you can pick up on the cheap from your local DIY center. Although most probably already have one.
 
What crawled up your butt and your assuming the op has no talent.
I'm sorry, I just say what I think. I don't cleverly talk down to people and try to discredit there well meaning suggestions. A supporting member gets to look at other post that don't pertain to muzzleloaders, I have no desire to do that and support other things that have a higher priority to me.
 
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I agree that the metal repair is the way to go. I also know that hard soldering, even with easy grade of silver solder is not necessarily a beginner’s level skill (or would they have an acetylene air torch). He (or she) could soft solder on the extension. If I were to do that I would file a bevel (in opposite directions, if that makes any visual sense) on both parts, this would allow for a greater area to be soldered, thus a stronger joint. Fitting the beveled areas one to the other would be pretty essential to a strong joint. They could do the soft solder job with your standard propane torch that you can pick up on the cheap from your local DIY center. Although most probably already have one.
I have the ability to join metal parts to be a very useful addition to the gun builders tool box. Lately I have been extending the length of the forward trigger guard lug, which then allows the pin to be hidden between the lock and side plates.

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