Sparsons, thanks for that added information. Your barrel is not much different than mine, as far as bore size. I would try a .495 ball and a .015- .018" thick patch, lubed, of course, in that gun and see how it shoots. You should get excellent accuracy, and not have to fight to seat the ball, or distort the ball in the process. The .495 ball will give you about .020" of room for a patch, but you have to remember that the patch is on both sides of the ball, so its really .010 on each side of that ball. And, because the lands are .501, the patch fabric over the lands is goind to be compressed and needs to go somewhere, and that somewhere is into the grooves. If the .015 is too thick, then move down to .012, or .010.
With a load of 80 grains of FFFg powder, some shooters are finding that the patch is burned, or torn and gase cuts the ball, ruining accuracy. Use a wad on top of the powder, or a filler to seal those gases to protect those thinner patches. As long as your rifling doesn't have burrs on the lands, it should not cut even the .010 lubed patches loading or shooting the gun. Let those thin patches do their primary job, and that is to grab the ball and the rifling and tranfer the twist of the rifling to the ball when the gun is fired. The secondary job of the patch is to lube the barrel to keep fouling soft after the ball passes. The third job for the patch is to seal the bore from gases behind the ball escaping up the rifling. Those hot gases will tear the thin patches( thick ones, too) and gase cut the soft lead.
I believe those three jobs are an awful lot to ask a thin patch of cloth to do. I use wads and fillers to seal the gases, and I run a lubed cleaning patch down the barrel AFTER seating the PRB on the powder to lube the barrel. The lube in the patch just provides something to reduce the friction between the patch and the barrel at ignition. The patch is asked to do only one thing, and that is to transfer the twist of the rifling to my round ball so that it is spinning when it leaves the barrel.
Good shooting.