Never liked the fact that my Investram 50 cal. had the flint hitting low on the frizzen though it did spark there. So I switched to bevel up and that had it in the ball park but now tried back to angle down(thought it would be better on the Flint edge) and added leather under my leather wrap and it's at 90degree at half caulk and hits 2/3's or a tad better and showers spark (just tried it twice) . Question is this good or am I going to find wear on flints or frizzen . Yes I know "try it" but you guys have been there and done that and thought Knowledge is better than learn the hard way.
Sadly the "try it" method is the best way to figure it out. There's a ton of knowledge around here, but at the end of the day we're all just slamming a rock into metal and hoping for a boom.
For what it's worth, tinkering seems to be the best way to go about finding the best ignition for your lock. Personally, the lock on my rifle seems to prefer being bevel-down, and I shim the flint forward with a strip of thick leather between the **** screw and the flint. I also like a good humpback flint to get the flint to ride a little higher up the frizzen, but you'll see other folks that say these should end up in the reject pile. Your solution of putting a strip of leather under the flint would replicate that a bit, and I might have to steal that idea from you to get those nice flat flints to ride a little higher.
As for it hitting the frizzen at a 90 degree angle, you might see a little extra wear and tear on your flints. But maybe not. If you're getting at least 10-15 shots out of a flint, I'd say you're doing fine. But some folks will go so far as to take a torch to their **** to bend it and adjust the angle. It wouldn't be my first option since I'd probably mess it up, but just know that there are solutions out there.
Also, if you're not getting that 10-15 shots out of a flint, try difference sources for flints. The black English Tom Fuller flints from TotW seem to be very highly regarded, but I've had awful luck with them. I sourced some black French flints from Heritage, and I'm getting 15-25 shots out of them on average. But even then, each flint is just a piece of rock. Some will be better, some will be worse. I had a French flint that I got 5 shots out of before it split down the center, and I got one that I got about 40 shots out of.
In short, flintlocks are "quirky". Play around with them!