How to make a file and case harden...

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Gadd's, what a mind numbing process that must have been,, to make cases of files to fill kegs for the trade era shipping industry
 
Bo T said:
Just remember that anyone that was that slow at file cutting would have starved to death.

Considering Leonardo da Vinci invented a file cutting machine in 1502, I assume barrels of files would have been produced by machine.
 
Clyde, while that was possible and even likely, it seems in Great Britain that many files were still made by hand because labor was so cheap. File cutting machines no doubt more widespread in the early 19th century after the Industrial Revolution really took off, but hand cutting files did not completely die out until long after that.

To this day, though, the BEST Wood Rasps are still cut by hand and are valued because they cut better. http://www.thebestthings.com/newtools/hand_cut_french_cabinet_rasps.htm

Gus
 
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Hand cut files were superior to machine cut files up until a little after our Civil War. Nicholson patented a cutter that was able to mimic the hand cut files, and for the most part, file cutting saw its demise.
 
Generally, hand files are one of the most neglected and "beat around" tools for MOST! The exception are those who appreciate using the best they can get, as well as those that make they're living using them. Also, those who are serious craftsman and want to be at the top of the skill level.

A Hornmaker, like myself, use many files that are the more expensive types from machine made to hand-cut Japanese files made in the expensive price range of $200 to several hundred dollars each. I have two that are over twenty years old and all that I plan on purchasing. Both are as sharp as the day I first bought them.

Nicholson makes two grades of files and probably more. Their lower end line are the less expensive
that we all buy from time to time at the local hardware store, and are fine for lighter home or shop use. Their commercial or professional grade files are made for heavy-duty use and these are the one's that I keep my eye's looking for at flea markets and garage sales. Two files to keep your eye's open for, are the Nickolson #49 and #50. I like to find these older one's and I'll send them out to get resharpened. New #49 or #50 Nicholson's will cost you $50 to $70 each.

Sorry for getting off topic a bit, but thought that this might be interesting to some here and give you an idea, why hand-cut files are still around, but very expensive.

Rick
 
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