I do have a few guns to reference. I do have most of the tools.. I have done wood working most of my life. Not a lot of high detailed finish work though. So I'm being overly cautious. Everyone sharing the knowledge is helping me a lot.Tank..........Too bad you can't borrow another gun to look at. Not to copy one to one , but just to get the feel of what to do. Electric hand drill w/larger bits can remove wood so barrel channel is quicker. Very important , draw a copious amount of lines to delineate boundaries along edges of barrel channel so you don't get sloppy when you get tired. Chisels larger than 3/8" not necessary , and 1/4 " might be perfect to use most of the time. The wood type/hardness , can dictate chisel size. Make or buy a medium wt. wood mallet to drive your chisels. Barrel channels don't have to be perfect. If evidence is required to convince you of this ,look at some originals. Old time pre 1840 gun shops lived and died on the same principles any business does today.....Time is money. Perfection was when the trigger was pulled the shot was accurate. Hope this helps... last time I completely inlet a barrel by hand was in the early 1970's ,but if you build enough guns every now and again at least part of a barrel inlet is necessary. ...........oldwood
Thanks for the advice.