You are correct, Jim. No, I was not very good in Math, and there wasn't a great looking girl to look at in my class- darn! But, i should have known better. Circumference is Diameter times Pi.
I still cringe whenever I see or hear of someone trying to make a Minimal sized patch to wrap around a ball. Obviously, he has never tried to center a ball on the muzzle of his rifle and then drive a ball down the barrel on top of it, or he would know to give himself some " Fudge"* factor. [*derived from a similar sounding cuss word often heard uttered by men using too small a patch after they smack their short starter only to find that the patch is crooked, and part of the ball is touching the lands of the barrel, as in, " Oh, FUDGE!" or something similar.] I still prefer to use patches that are closer to 1.5" in diameter, or square, with my .50 cal. rifle, than anything smaller.
About the only time I am going to use something smaller is if a ball block is used to pre-load a patch and ball into the block, and the patch is trimmed to the block.
But, I like to use 5/8" thick wood stock for .50 caliber balls, rather than only 1/2" thick stock. I don't want the bottom of the PRB rubbing against anything in the block when its in a pocket or my hunting pouch. The extra depth provides some protection to the greased patch inside the block, yet offers no real problem when I want to drive the ball into the barrel with either a short starter or my ramrod. :surrender: :thumbsup: