So I started my first horn...

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Last week I made an order to an online shop for a few parts for my Philadelphia derringer, and decided to order a polished blank horn while I was at it. They only had 1 size that they labelled "scrimshaw quality" - 15 to 18", and I figured a larger horn may be easier to learn scrimshaw on anyway, so I went with it...

So the box arrived Wednesday, and I instantly realized their idea of scrimshaw quality and mine were different - or they sent the wrong horn - this one has little to no solid white areas on it. I also realized I probably should have gone with a medium sized horn - needless to say, this thing is HUGE. I decided to just go ahead and use it, since it is a good looking horn, and since it's my first, it'll probably end up as scrap anyway.

This afternoon I started to work on it. I read somewhere (I think somewhere on here), that you can put a flashlight down it to see how far the cavity goes...3 drill bits later...I realized I hadn't sawed off enough of the end, because I've drilled approximately 4" into the thing and still haven't reached it. I can, however, see the light shining through the hole, so I think I'm close. The plan is to cut off another inch from the end and see how that goes.

I also noticed a small crack (1/2") at the base of it, which I plan to chop off before I start to fit a cap for it. It looks like there's a longer crack on the inside of it running about 2-3 inches in from the base, but it doesn't go all the way through, and I don't think it will effect function, and I hope it will be fine once the cap is installed. If anyone has insight to this - if I should fill the internal crack with anything, etc. - please let me know (obviously I won't drill at that point).

People warned of the smell of the dust - really, it's just what I expected - it's just keratin, after all, so it's no different than the filings from my toe nails. What I didn't expect was that I'd be picking horn dust out of my teeth!

It is promising to be a fun project, though. I can see why people get addicted to this craft!
 
When you have the horn base ready, press it down on a foam dinner plate to get your circle patern for the base plug. Cut it out and fit it in the horn, then use it to draw your circle on the wood for base. Saves alot of filing and saning. Dilly
 
Welcome to the club widget! I've been making horns a year now and love every one I do. First of all, you need to purchase Sibley's book on horn making. His instructions are right on. On your next horn (yes, there will be another one) take a coat hangar and run it down inside the horn along one of the curves till it stops. Mark it with your finger and lay the wire on the outside of the horn. Use a sharpie and mark the end of the wire. Now you know where the end of the cavity is. Go 1/2" - 1" further toward the tip and this is where you should cut it off. I use the flashlight when carving the horn to show how thin I'm getting. Don't be afraid to carve, there should be plenty of horn to work with. Good luck and keep us posted (with pictures!)
Scott
 
One thing that I have noticed is, many user's of TMF do not use a great oppertunity here by doing a "SEARCH" on this forum.

Almost any answer can be found for "How To" questions!...There are many powder horn making threads available for information!
Good luck and have fun... :thumbsup:
 
41Aeronca - thanks for the coat hanger suggestion. I soon realized that the reason I thought I had cut it off at a good point was due to the translucence of the white areas of horn.

horner75 - I'm well aware of all (well, many, not all) the threads offering great suggestions on horn making. Almost all of them recommend getting Sibley's book, and while I do plan to get it if I get hooked, I've already found such a wealth of information that I'm attempting this one without it. (there's a reason my post count is low on all the forums I visit - I try to post something only after making sure it's relevant and helpful, and search before asking questions)

It's funny that the next day I'm still tasting horn!
 
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