Horner75's advice is good, and you should follow it ... you might get a 'better deal' from a source other that PHM, but you trade off way too much risk, IMHO ... do you want a horn that
you picked, or one picked out by some un- named faceless shipping clerk earning minimum wage? (I know that sounds cold, but that's the way of the world.)
Also, you may want to check out this tool (Coulter Precision - all made in USA and has a wrap around the world guarantee, and the points can be resharpened ... they're about thirty bucks if I remember correctly, and I've had a boatload of use out of mine with no signs of wearing out or getting dull ...Wow - what's not to like?)
here's a link (sorry if I'm breaking or bending any rules about posting a commercial link) ...
http://www.ebay.com/itm/PRINTMAKIN...131003132420&rk=1&rkt=6&sd=371145516349&rt=nc
oddly enough, Coulter Precision didn't show up in my search engine... go figure ... maybe they're too busy making great tools to fool with it...
you should definitely get the book.
by way of further rant, "they" will tell you that you can boil the horn in water to soften it up enough to get it around a form and make the base round so a ******** will fit. this might be true enough, but when
I tried it, all I got was a clean warm horn. with an oval butt ... your mileage may vary. I ended up using a deep fat fryer (you can get one at a yard sale or on flea bay, or splurge and go to your local WalMart or similar such place). I wouldn't use the same fryer for horn and French fries ... uck! ... you can get the oil plenty hot on a stovetop (about 375F works for me, but be super careful - oil that hot will ignite if you so much as look at it funny, it doesn't put out with water, and it leaves a really nasty scar) ...if ... (assuming you survive) ... so have a fire extinguisher at hand.
More suggestions: you really do need a bag filled with something to support your horn when you work on it ... I use a bag of rice, which I bought because it had a cloth bag and was handy and exactly the right size ... if you're good with a sewing machine, make up something out of canvas, pocket drill, or heavy denim and fill it about three quarters full with rice, black beans or something similar.
By way of further warning:
the cost of all this stuff will be about that of a new horn (Rick sells his work and it is, in my opinion, way underpriced considering his tremendous skill and wonderful craftsmanship) ...
so, if all you want is just one horn, you should support Rick and buy one of his.
if, however, you have your heart set on making one for yourself, you'll end up with a pretty good horn, and a small bunch of hornmaking tools, with which you can make all the horns you want. (I have or plan a horn and a bag for
each flintlock) ... and then you can make little turned boxes, and then filials for lamps, and then aaaargh ... so many horns, so little time! (Then there's the woodlathe which you us to make the butt plugs, and the clever turnings, but that's a whole 'nother deal ... also an excellent tool ... not horribly expensive if you get a small one)
Good luck with you project!
(send us pictures when you're done - we love pictures)