IMHO, Bill, you are compacting your powder too much in that gun. The clue is that last comment you made about finding a lot of resistance to your vent pick after the misfire. leaving a pick in the barrel when loading the powder should LEAVE a hole for the heat to get to lot of granules of powder. But, if you have compressed the load( easy to do when seating cushion wads with all that air pushing through the powder and out the vent) when you remove the pick, that powder is going to move into the empty space.
Rather than opening the size of your vent, I would suggest simply taking it easy on how you load that gun. Don't put a lot of pressure on the rod. I also think its pretty much a waste of time, IMH Experience, to leave a pick in the barrel during loading, for the reasons you have discovered.
I simply pick the powder charge AFTER I load the barrel, opening a hole for the flame and heat to enter the vent and contact lots of granules.
Modify your loading practice a bit, and I think the problem will be solved.
Don't use liquid or " wet " lubes on those wads. They do foul the powder, and its only a matter of time before you get a wide range of velocities. Try using either the pre-lubed wool wads, instead of the cushion wad, or use Bore butter, or some similar " grease" on the wads.
Finally, in August, humidity is particularly high, so you do have to dry the barrel between shots, to soak up the condensation that immediately forms on the warm,(Hot) inside of the bore when you have fired a smoothbore. Around here, I have to remember to dry my barrel any time the temperature gets to 80 degrees or warmer, from May through October. If you live South of Central Illinois, your " Dry " season might be much longer. My brother lives in Tallahassee, and he can shoot without drying in the early mornings, but by 9 A.M., he also has to begin drying his barrels between shots. Only in January and February can he get away without drying through most days.