Wooden Cones for shaping Powderhorns

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wcockfield

Pilgrim
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Can anyone tell me where I can get some (different sizes) wooden cones to shape the butt end of some powder horns I am gonna make? Most sources say that they need a 10 degree grade or slope. Any help would be greatly appreciated. Warren [email protected]
 
Warren C.
I asked a similar question some time ago and one of the suggestions was; Find a baseball bat and use different locations on it for various diameters.(of course this means that you have to cut up the bat) I never did try it but I think it would work just fine. :imo: I have since made a couple of "sizers" using my wood lathe.
Scott Sibleys book "Recreating the 18th century powderhorn" gives very good instructions on doing this chore,together with lots of other helpful hints when it comes to building powder horns.
Good luck with your project;
Soggy
 
I have made a few horns & and not artistic about it as horns are not really my thing. However, having made a couple dozen of them, I have a lil experience at it. I found that most of the horns were shaped differently & of different size, thus by the time I made the cone I could have made the horn base or plug. So I always make each one to fit by layin the horn over the piece of wood & drawing 2 lines, one at the edge & then one about 1/4" out from that line, remove orn & now draw one line Inside the inside line considering the thickness of the wall of the horn. Turn the plug on its side & make a depth line, now cut down to that line with saw, chisel or lathe , depending on how you decide to do this. Now trim & fit the plug to go into the horn making adjustments of both til you get a perfectly flush fit. Then I mark my pin holes & I usually put in 2 lil screws in 2 opposing holes so I can remeove the plug when necessary. Work the outside of the horn to what I want & when finished I use thorns for pins or make lil wooden tapered pins to attach the plug to the horn.

Lots of dif ways of making horns, mine being a utility type horn & more of what you would have seen in use rather than something for show. Lots of books available on makeing them also. For making flat horns you need to boil them in oil & then push a flat plug in them to retain the shape you want. Again, I am not a horn maker however I am told that boiling them in oil gives much better results tham boiling them in water. (thos I have not done it myself) Several articles in past Muzzleblasts on horn making & had a 3-4 part horn making instruction class type of thing in 2003 or 2004.

:results:
 
I made a flat horn shaper out of an old 2X4. A few cuts with the table saw for the width and the the curved part from a hack saw. the rest stayed as a 2X4 to lock in the vise. No big deal.

Just another option.

CS
 
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