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Using the right sized ball and pure lead should not bend the loading lever. Of course it could depend on the quality of the pistol in the first place. Never bent or came close to bending a loading lever on my Walkers.
Yeah pure lead should be no problem but you're asking for trouble if the ball or bullet is made from an alloy like wheel weight lead.
 
So far I have not had to resort to alternate revolver loading methods, but if do I will start with a short length of PVC pipe. The assertion that stiff loading lever effort is hard on the gun is counterintuitive. Driving out and re-inserting a wedge is "hard" on the gun, abrading and peening surfaces more than loading lever use. How do folks deal with the inconvenience of hauling around one of these grand contraptions, whether store bought or homemade? Extra cylinders? If I ever resort to an off-revolver loading machine I will look at small multi-purpose arbor presses.
 
...How do folks deal with the inconvenience of hauling around one of these grand contraptions, whether store bought or homemade? Extra cylinders? If I ever resort to an off-revolver loading machine I will look at small multi-purpose arbor presses.

I just toss mine into my range box. Not a problem.
 
Nick , I have the same model. Have used it for around 2 1/2 years , so far no problems . My 58 remington seems to like the .451 ball the best and this is easier on the loading press. Using it the same way I bought it , no changes. Gunnyr
I am hoping I can use .457 since that’s what I have for my old army.
 
True, however it still will not make the base steel any harder, so in essence under a strain it will still bend. I have learned that in 40+ years in blacksmithing and knife making.
I've done a fair amount of color case hardening on single shot actions and along with study on the subject have a fair amount of experience to back what I say. If you want color than you cannot go much over 1400 F with a soak time of 1.5 hours in a mix of hard wood and bone char coal in conjunction with an airy-rated distiller water quench. This will give you about a depth max of .005 from what I can detect. Now if you raise the temp to 1650 and quench in oil you can get a case depth of .012 which I've read is pretty typical of Mauser and Springfield receivers but there won't be any color which only happens in a distilled water quench.
Deep case hardening does indeed greatly increase metal strength and wear resistance while maintaining a malleable core.
 

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That's why all the Early 1903 Springfield receivers failed I guess.
A good study on that very subject by Julian Hatcher (Hatchers Notes) explains what happened with the Springfield failures. Basically they were over heated and burned up the alloy matrix of the steel leaving them brittle and weak . It primarily occurred from one plant.
 
My first BP revolver was a used Hawes 1860 Colt clone, I purchased it from an Army & Navy store in NJ around 1967 and it used .451" diameter balls. Shot OK but the gun was mistreated when I bought it and just kept it around for its looks.
 


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