The best patch thickness is just another thing that you will have to determine for yourself. It seems taht no two rifles will want the same ball/patch/lube/powder granulation/powder charge combination for maximum accuracy. It's just a try and see thing. Do not accept the thickness that is claimed on packaged patches. I don't even like to use packaged patches. The absolutely best way to buy your patch material is to go to a fabric store and ask to see some 100% cotton fabric. Don't worry about pattern or color because your gun doesn't care aboout such things. You just want a good tight weave and 100% cotton. You will need a micrometer to measure the thickness. The kind that is shaped like a "C" clamp. You don't need an expensive one. The ones that Sears or Harbor Freight sell are good enough.
http://www.sears.com/skill-tech-1-...p-00940774000P?prdNo=2&blockNo=2&blockType=G2 Before you go to the store, sit down with the instructions and learn how to read your micrometer. It isn't easy at first but keep the directions in front of you and keep trying and you will learn well enough to measure the thickness of material in the store. Take each piece of fabric on the roll and measure it's thickness. Write the thickness on the end of the paper tube that the fabric is rolled on. You will usually find what you are lookiing for if you measure pillow ticking, mattress ticking, thin 100% cotton denim and my favorite of all, 100% cotton drill (sometimes known as pocket drill because it is used to make pockets). Drill has a nice tight, very durable weave. When you have selected several different thicknesses, buy only a small amount of each to try out. Be sure that you have kept a record of the thickness of each sample of fabric so you will know what thickenss you are shooting. Remember, you have written the thickness on the end of each of the paper tubes and when you go back, you can pick out the exact tube that you cut your piece of fabric from. At that time, buy several yards and you will not have to worry about buying patches for that rifle again for a long, long time.
When you get your fabric home, wash it in the washing machine. If your wife has one of those small mesh bags for washing panty hose in, put your fabric in one of those and run it through the washing machine with some detergent but NO FABRIC SOFTNER. Fabric sotener will effect how well the fabric will absorb your patch lube. When it is dry, run an iron over it to smooth it out. Now cut a bunch of patches from each piece of fabric. Keep them separate. I like to put each thickness of patch into an empty plastic pill bottles and label the bottle. Now, go to the range and try five shots with each patch on a different target keeping all other factors, ball size, lube, powder charge, etc. exactly the same so you can see which patch your rifle prefers. Compare the groups and you will see what thickness patch material your rifle likes. Now you can go back to that store, find teh exact roll that your sample came from and buy several yards of that exact fabric.
Let me reveal another secret
www.blackpowderrifleaccuracy.com. Buy a copy of Dutch's accuracy system. It is
extremely valuable in showing you how to find the most accurate combination for your specific rifle in the least amount of time. He also shows you how to solve load problems by analyzing your target. It is only $20 and is worth much more than that. I have it, I believe in it and I use it. Can't make a higher recommendation than that. :thumbsup: