Wattsy, I have two 50 Cal 1-28 twist GM barrels. I was using the 410 gr Hornady and got 21 boxes before they stopped.
Here is my findings. I have tried a LOT of moulds. I tried the Lyman great plains. This mould didn't work well for my gun. I used them with and without over powder wads. The best I could get was about 5" groups at 100 yards.
Next I tried the LEE REAL bullets. They shoot good with lighter loads and over powder wads. I got got 4" groups at 100 yards with the 310 gr REAL. I also tried the RCBS North South bullets. This mould is a Adjustable mould. SO the first time I tried this mould I made?? 410 gr bullets. I could not hit the broad side of a barn.
I was about at a end. About that time I started to paper patch conicals. I first tried Paper patched bullets in my 45 then I decided to try the 50. I wrapped the Great plains bullets and they did a little better. I wrapped the North SOuth bullets and they did a little better.
HERE IS WHAT ROCKS!!!!!!!
I got a LEE 500 S&W mould number C-501-440-RF
This bullet is a Gas Check bullet. I DO NOT use a gas check! What I did was I paper patched this bullet.
This bullet as a pistol bullet is to weigh 440 grains with hard lead. As a ML bullet I make them out of pure virgin lead that is 5BHN. They weigh in at 456 grains and have a BC of .296 which is very close and I have shot a lot of them now.
Here are a few groups. here is one at 90 gr of Pyrodex P.
here is one at 80 gr.
What I have found is paper patching helps protect the bullet from the barrel and the barrel from leading. It is a very easy thing to do and the only stuff you need is a mould, a pattern for a 50 cal paper patch, and a .501 sizer die from LEE. The Lee mould costs under 20 dollars. The pattern from Midway is about 20 dollars or I could send you one made from cardboard for FREE!
The sizer die is way less than 20 dollars. Here is a 100 yard group.
I do NOT burn out nipples, that is a tail that keeps being told that is NOT true. I did use a over powder wad on these bullets. These bullets have been named (moose maulers) by my son. It is his rifle that I shoot them in right now. I am getting it ready when he gets a moose tag. While some guys here don't believe in foot pounds of energy, I do. This load hauls the mail. I am getting 1310 feet per second with 80 gr of Pyrodex P and a felt over powder wad.
this gives me over 1200 foot pounds of energy at 150 yards. This spring the wind has been bad. Most of the time when i shoot the wind is blowing. The last time I went I got 5" groups at 150 yards and 7" groups at 200 yards. These are shot with peep sights and like I said in the wind. I am sure that with a good calm day I should be able to cut those groups in half since the groups showed signs of wind drift.
My son is 13 and this is a 100 yard group with the moose maulers. I didn't measure the group but I think it was good for a kid and a peep sight.
I did go back and try the North South skirmish bullets again. This time I made them bigger. I made some 512 gr and 532 gr bullets. I paper patched them and this time they did great at 50 yards but I have not tried them at 100 yards.
This is the north south bullet.
this is a group.
I hope this helps. Ron