I would think you might do better with that .525" ball if you found some kind of double patching to use. My brother shot some .390" ball our of his .425" bore rifle as he was trying to fing a .410 ball mold. He double patched, and got reasonable accuracy. He found a Lee Mold under dust at a local gun shop the right size the next day, and used that new mold to cast his balls from then on. His first off-hand target shooting the .410" ball, right out of the mold, was a off-hand, 25 yd. practice Target at Friendship that scored 48-2X. He did not expectto do that well on his first 5 shots, and he would not have done as well with the .390 ball. I would think you might buy some .595 ball from TOTW, and see if they don't work well for you. While working with them, you could save the pennies to get a custom mold made, in the diameter that you want. I would be inclined, if I were in your current predictament, to use two patches, the first .020", and the second the coarser denim, in .024", or whatever they mike out to be. With an overpowder wad to seal the barrel, the double patch would grab the ball and center it well, yet allow easy loading. If you use strips of patching and trim the two at one time at the muzzle, you don't have to worry about centering two pre-cut patches on the barrel. My fowler's bore measures closer to .620 than yours, and I am using a 19 ga. wad to seal the bore, but I get away using the .600" RB and some thin denim, that measures about .022"