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Brass under hammer build

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Nice looking rifle.
Thought I would make the sights for mine next. I wanted a lolly pop rear sight with fine adjustment and a hooded front sight. The rear sight post is spring steel with a 1/4"X40 thread. I machined a ball end for standard size disk threads of 7/32"x 40
UHrearsightballturn.jpg

Found a neat way to turn a ball in the milling machine.
The disk was machined from a solid bar.
UHrearsightdisk.jpg

Both sights after machining. front sight is 3 piece silver soldered together
UHsights.jpg

Rear sight on rifle. With the 40 pitch thread it will move .025" per turn so I made it to go in half turn increments. With the math done it comes out to about 1&1/4" at 100 yards for each half turn, the eye piece can be threaded from both sides. There are flats on both sides of the post for a thumb screw to lock it in place ( not in picture).
UHrearsight.jpg
 
Great as usual John! I can only imagine what it is like to have the tools, knowledge, & experience to do this job right! :hatsoff:

Davy
 
finally got a chance to work on the fore end.Cutting the octagon channel takes about 30 seconds after set up. I make my own router bits, this one was made from the discarded end of a high power barrel.
brassUHforeend.jpg

Cutting the ramrod channel is just as easy using a ball end mill.
brassUHforeend2.jpg
 
Cool!! A new use for all those junk 98 mauser barrels :hatsoff:
Do you have a pic of the front view of the cutter?
 
I don't think a 98 barrel would do the trick. This was made from a 25 cal. Douglas. Stub left over after making a 24" barrel for a bolt gun. Picture after heat treat.
routerbitpolish2.jpg
 
I started off with a milling attachment for the lathe and then got a cheap table top model before going with the full size. The one in the picture was $4,400.
 
I see some older ones around now and then pretty reasonable, for the work i would do with one it wouldn`t have to be two fancy.
A guy can do amazing things with a few good tools and a little willingness to try. :thumbsup:
 
I have a 1920's Southbend gapbed that I found for 400$. I have one of the little 8x12's, and a Big Red drill mill. The setup tools are what kills ya, not the power tools!
I tried twice to make a 4 tooth cutter to do ramrod channels. They kept twisting in the collet the spin jig uses. What are you using to hold the stock when you cut your bits?
 
some times I use a spin jig and sometimes I use an indexing head with a 4 jaw chuck. The index head can be tilted so the last one I did I gave 5 degrees to help clear the chips. If you have problems with the metal moving, try lighter cuts.
routerbitflute.jpg
 
Mr. Woody from gunfancy stopped by the shop the other day so I gave him my rifle to see if he could make some marks on it. I got it back today and had to show it off.
UHengraving.jpg
UHnameengrave.jpg

I still have work to do on it. Need to make thimbles and figure out how I want to hold the fore arm on. Also need to make a butt plate. Can't decide if I should blue or brown, I think blue would make the brass stand out more. Anyone want to jump in and help me decide.
 
That`s awesome, :bow: i just realized the trigger gaurd doubles as a spring :redface:
:hatsoff:
 
I agree with you on the blue, it would contrast nicely.
Thats looking like a "Collectors Edition" ,very nice :hatsoff:
 
That is just an awesome gun!!! I envy you!!! I love the underhammers. I would love to have a 12 or 20 gauge on the underhammer frame!

Jeremy
 
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