Does lead deform in the barrel

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If the initial acceleration deforms the ball it will do it just as it starts to move. At any rate this is where bullets bump up in BPCRs.
This is shown when shooting a cartridge case that is too short for the chamber with PP bullets. The upset will shear paper from the bullet at the case mouth and it will often stay stuck to the case mouth. Finding the bullets will show exactly where this occurred on the bullet as a ring, knowing the seating depth tells the rest.
GG bullets will not often show this since the case mouth often is at a groove in the GG bullet.
Also over sized chambers will also give a hint. Since the bullet upsets to the extent the case will allow on ignition GG bullets in particular will have a fin at the base showing that the bullet was subsequently sized to the groove dimension. Since the bullets were near groove dia when loaded we know they expanded significantly if they are finned. This is not conducive to accuracy and chamber mouth dimensions that will work with smokeless will give hopeless patterns with conventionally loaded ammo with BP. Alloys as hard as 1:16 will expand but the harder alloy will prevent the nose from deforming. Softer bullets must have a very good nose design to prevent that area from slumping and causing the bullet to tumble from the concentricity being destroyed. I spent a lot of time on this years ago since at one time I wrote all the specs for Shiloh Rifle Manufacturing's non-SAAMI chambers. Everything that there was no factory ammo for at the time we had to write our own soec .
But RBs? I don't know about or at least cannot prove or disprove, just theory. Bigger, more likely, smaller less likely. The easier the ball moves due to inertia the less likely it is to deform significantly.

Rifling imprints...
If the ball is hard like WW even that have not been quenched it will not significantly engrave probably just a light cloth imprint (but these vary in hardness), since it cannot "squish easily. Softer balls are engraved to some extent by the rifling unless loaded too loose. If shooting a .535 in a 54 with a .018 patch it will engrave the lands through the patch rather heavily.
Hard lead works best in rifles with narrow lands, like Green Mountain and shallow rifling (for a PRB) of .008" or maybe .010. The old wives tale that only pure lead would work comes from barrels with deep grooves lands equal to the grooves or even much wider back in the day.
P1030196.jpg

Some were even narrower than this.

Hard lead has been be used in MLs since the firearm arrived in Africa and India and hunters found that pure lead produces poor penetration on heavy game.
Hard lead, if cast in the same mould will produce a larger ball and will require a thinner patch than "pure" lead would.
People worried about the lead supply should pool resources with other shooters and order a ton more or less depending, then the worry goes away.
Brass or copper projectiles are not included in the above discussion.
If it reaches the point where one must order small batches of extremely expensive brass balls to shoot a ML then people will have bigger problems than where to find RBs for a ML.

Back in the early smokeless era Fredrick Mann found that even with jacketed bullets in a 30-40 bore sized bulets shot better and gave higher velocity WITH THE SMOKELESS POWDERS OF THE TIME. I do not believe this would work with todays rifle powders but the powders of the time were less progressive burning I suspect. For more information on bore sized bullets read "The Bullet's Flight from Powder to Target" By Mann, its been reprinted and should be available. He referred to lead alloy bullets at smokless pressure levels as "putty plug bullets" because of the deformation he observed.
But RBs were not part of his program.

Dan
 
fleener said:
why would you pound and stomp a RB??? never figured out why people NEED to do that.

Fleener

That was a generalization. Actually, I don't. And, agree, dunno why :idunno: some folks do it. Just part of their ritual. But, to some extent it does happen with loading. I do use a short-short and a long starter when loading and use a mallet. I guess that would qualify as "pounding".
 
You are absolutely right. It actually is possible to deform a soft lead ball. I think you left out the possibility that someone could lay a soft ball on an anvil and whack it with a hammer. No doubt that would likely deform it, too. :thumbsup: :haha:
 
Being neither a physicist or an engineer, I have some opinions and observations. Every object put into sudden movement deforms. Call it obduration. Golf balls, baseballs lead balls... some materials retain their deformity, others regain their shape, like golf balls. Golf balls don't readily take rifling, and don't seal a bore well...neither do hard lead alloy bullets. We count on roundballs deforming in a controlled predictable way; powder explosion is a quantifiable impact force . In exchange we get a good bore seal; when fired, the round ball forms into a more ballistically superior shape. The ball keeps its deformity to complete its function. If it bounced back, like a golf ball, it wouldn't work.
 
Irondog54 said:
We count on roundballs deforming in a controlled predictable way;
powder explosion is a quantifiable impact force . In exchange we get a good bore seal;
when fired, the round ball forms into a more ballistically superior shape.
The ball keeps its deformity to complete its function.
If it bounced back, like a golf ball, it wouldn't work.

:shocked2:

Then how would you explain that the following non-lead substitute PRBs work so accurately?
Solid ITX ball;
Solid brass ball;
Solid glass marble;
Solid steel ball bearing;
Solid rubber ball;
etc.

:hmm:
 
Rubber, steel, glass not only have different tensile strength, but different density. The impact in the rear of a lead ball moves the rear of the ball before the front. Resulting friction makes is deform into rifling and seal the bore. Glass brass and rubber have different properties, and operate at different time-pressure curves. The may be "as accurate" as lead ball, but they have less caliber for caliber retained energy, and shed velocity over distance. Utility and lethality at distance is superior with lead, given the velocity and pressure parameters of black powder.
 
I agree, lead is moved around quite a bit while being worked over by various pressures and resistances on it's trip out the barrel.
Hitting the forcing cone is generally the biggest change it encounters as this is the point of most resistance and pressure reshaping, once the light comes on. Mike D.
 
With increase in diameter the weight of round balls increases more rapidly than diameter. It's not a one for one relationship. That means that the inertia of round ball increases with increase in diameter, greatly so compared to the square inch surface area for the gases pushing from behind. This leads me to believe that the bigger the caliber the more likely the ball is to be deformed by the explosion trying to get it moving down the bore. I have tried to take advantage of that. In this .69 bore.

And what I found is that the effect is negligible at best but can perhaps be maximized if you put a fiber wad (shotgun type) behind the ball and use relatively heavy charges, with a thin patched ball. However, I don't have any way of catching a soft ball without damage so that's really all conjecture on my part. And hard cast ball ended up working better with the fiber wads.
 
Boy, you can sure tell button rifling when you see it up close. Those rings in both land and groove are button chatter.I've seen it in plenty of button rifled barrels from various makers.
Nothing really wrong here it's just one of the tell tail signs of the process. Mike D.
 
I know bullets sure will deform if not hardened properly. They all are shorter after firing than before even if they don't slump out of concentric.
I have spent over a decade of casting and shooting bullets nearly 1.5 inches long in cartridge guns fueled with black powder.
I don't think balls set back much but they sure are no longer round when they exit the muzzle if they fit the bore properly wither through a patch or not.
As I stated before, a round ball hitting a forcing cone in a revolver barrel is the most extreme deformation, while still in the barrel, that I can think of.
The portion of any ball that contacts and imprints a bore into it's sides is no longer spherical.It has become partially cylindrical at this point.
A radius on each end of a short cylinder should be a aerodynamically stable form I would think and may be the reason balls do not require much spin to stabilize. Pure WAG on my part. Mike D.
 
Softer balls are engraved to some extent by the rifling unless loaded too loose. If shooting a .535 in a 54 with a .018 patch it will engrave the lands through the patch rather heavily.

Yes, and worth repeating. Some believe such engraving is necessary for top accuracy. I used to shoot .457" soft lead patched balls in a .45 cal. Douglas barrel when seeking Xs. I do not deny what came out the muzzle probably did not much resemble a perfect sphere at all. But they were consistent and that, IMHO, is all that matters.
 
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