I have some experience tuning locks- both percussion and flintlocks. I have seen the damage.
It most often appears in cheap imported locks, where sears are made of God-knows-what! The nose is chipped or broken partially.
I have seen damage to the nose of the half cock notch, the next most likely place of damage. This occurs when the hammer is put in the half cock position and then the lock is dry fired by using the sett triggers. The blow of the trigger bar smacks the nose against the thin lip of the half cock notch, and either breaks it off, or takes off a chip on one side or another, depending on the fit of the sear nose to that notch.
Finally, I have seen chips out of the arm on some set triggers where they smack the sear bar.
Again, all this is more commonly seen in imported locks, but I have also seen it in a few American made lock parts. All have been dry fired hundreds, if not thousands of times. It may not ever happen to you or your locks. I merely note it as an issue in hopes of encouraging shooters to not subject the comparatively "delicate" lock parts of their guns to this kind of use( or abuse!)when there are very simple alternatives to use that won't cause damage.
BTW, most modern, stainless steel, and bronze nipples can take a lot of impact abuse before they begin to bulge. Its the questionable steel nipples that show up in imports that are notorious for cracking, or wearing down quickly. It doesn't help that the spring tension on the mainsprings in these locks are horribly, and unnecessarily, too strong.
A properly tuned percussion lock does not require a mainspring so tough that you bruise your thumb just cocking the hammer. :hmm: :shocked2: :shake:
If you don't know what a " Properly tuned" percussion lock should feel like, stop by the slug gun range, and talk to the slug gun rifle shooters. try out their percussion locks, either sidelocks or underhammers- it doesn't matter. It simply does not take as much force to ignite percussion caps as these commercial gun makers are selling. ( Pedersoli, T/C, Lyman, etc.)