Dave Person said:
Did Jim cut teeth in the flint jaws? Although no lock manufacturer does this, I always cut teeth in the jaws to hold the leather wrap firmly. The teeth are raised with a chisel graver and are needle sharp. That is how most originals were made.
dave
This is something I did not know until I got a copy of the following book and right on the cover one can see the teeth Dave mentions on the bottom side of the upper cock jaw.
https://www.amazon.com/Identification-Illustrated-Britains-Famous-Musket/dp/1931464448
It was a good thing I had the book when a fellow member of the Major's Coy, the 42nd RHR offered to donate a Japanese Bess to the unit for a "loaner gun" if I could fix the musket. He had taken the musket apart a few years earlier due to some problems he had with it, lost some parts and didn't know how to replace the parts or fix the musket.
One of the missing parts was the top jaw for the cock as parts stopped being available for those guns quite some time ago. I thought about making one from steel stock, but a vendor had an earlier one that was cast and larger than the bottom jaw on the cock. (That was a good thing as I could shape the part to match the bottom jaw.) I noticed the teeth in the book that Dave mentioned, and not having an engraver, I used a special center punch I ground with a much sharper angle than most center punches, to punch the teeth.
Something else I noticed in the book was the hole in the Top Jaw Cock for the screw was not drilled perpendicular to the jaw. It is drilled at an angle so the front of the jaw contacts the leather or lead flint pad before the rear of the jaw. Though I had been using flintlocks for 30 years by the time, I never noticed that. :redface: I actually got the angle to drill the hole by using the photo's in the book.
After learning that, I annealed the top jaw on my Pedersoli Bess and punched the teeth, then case hardened it.
Something else I learned in the early 70's from an older Flintlock Shooter, was to "wet form" a leather jaw in the lock around each flint and that helps keep the flint in place better. After that, I wet formed leather around each flint and kept the leather pad with each flint, instead of keeping separate flints and leather pads. (Since you should grease the top jaws and screw when you wet form the leather pad, you may as well make a few at a time in between shoots or reenactments.) Then clean the grease off the lock when done.
Modern day reenactors blank fire their muskets MANY more times in a day than was originally done in the period and MUCH more than target shooters do in the same time. I put a fresh flint and wet formed pad in mine and got it properly adjusted before each reenactment. I then tightened it down securely. Even before I added the teeth to the top jaw, I would fire up to 30 or 40 shots in a reenactment and rarely needed to tighten the Top Jaw screw.
Gus