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Flintlock Touch Hole

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Dbackfed29

32 Cal
Joined
Nov 26, 2018
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Location
Homer Glen, IL
Hello,
So I have a m1816 that was reconverted back to flintlock. What are your thoughts on the touch hole size? I kind of think it's too small.
If I were to enlarge it, how would I undertake such a project.
Thanks.
 

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You just drill it out with an ordinary drill bit.
The hard part is size. Muskets were slightly larger as this makes for better reliability.
I honestly cannot recall the size I used on mine but I think it was about 1.5mm
 
think I used a #50 drill bit on the last one I drilled?? about 0.070 +/- if you consider run out?

Respect Always
Metalshaper/Jonathan
 
I would just run a 1/16" bit through that existing hole. Someone, I cant rememeber who, did quite the study on touch hole size and 1/16" seemed to be the best all around size without affecting load pressure. If you think 1/16" is too big, just start small and work your way up to whatever works the best for you.
 
"If I were to enlarge it, how would I undertake such a project?"

This is how I do it: I have a set of numbered drills, Harbor Freight, and I use one as a gauge to measure the size of the existing hole, of course with the lock removed. I then decide what the final size I want will be, remove that bit from the index and lay it aside. That leaves me with one or more bits between the 2 empty holes. I take the smallest of those, chuck it in a pin vise and using a thumb and 2 fingers drill the hole out. Repeat the process up to and including the final bit; it's easy, doesn't take long and reduces the chance of breaking a drill.
 
I start off with .065" (1/16), then progress as needed. I have found that .073 to .078 works best for me. This is on larger bore guns from 54 to 69 caliber.
 
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