?? From a guy with too much time on his hands!

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4570tc

40 Cal.
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Jun 19, 2009
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How did gunmakers drill that Little Tiny hole thru a nipple?? That is a rough for a modern machinist! And

EDM were not around yet!
 
Some original nipples I’ve seen had a larger flash hole than we use now, most musket nipples had a huge cone in the barrel side, they counted on a heavy mainspring to not only hit the cap but “seal “ around it to minimize gas leaks. They wanted the powder charge up into the nipple and cap, they needed the gun to go off, if we have a misfire, oh well. If the old guys had one they either lost a meal or died.
 
If an old time smith saw the flash hole on a nipple we use today, he would laugh and drill it larger. I think smaller flash holes were just used on target rifles.
 
Hi,
I don't think drilling the hole down through the nipple was much of a problem in the early 19th century. I suspect they drilled bar stock through as deep as they could and cut several nipples from it. They may have turned the cones using simple lathes and then filed a square block at the base. By then they had better drills as well as some machinery and the hole did not have to be that precise as long as it connected the nipple anvil with the flash chamber. Gun makers had been drilling tiny precise holes for over a century before percussion. Just look at the touch holes on flintlock turn off pistols, which are fairly long and have to hit a small powder chamber accurately. Same thing for a real Nock breech. The technological challenge for nipples was making them of the right material so the anvil did not mushroom after use and the hole was right diameter so the gun fired reliably but the back pressure on the cap was not excessive.

dave
 
It isn't that hard to make a nipple. I needed longer nipples for my under hammer and mule ear guns. I used a small cheap drill press, a couple of drill bits, a couple of files, a die and some sandpaper. You don't need a machine shop to make anything on a muzzleloader.
 


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