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Fusil Breech Plug Mod

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EcoGang18

32 Cal
Joined
May 4, 2022
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I bought an Indian Fusil De Chasse that I plan on shooting but first I have to mod the breech plug. The problem is that the end of the breech goes in too far forward in the pan so I have to cut a V groove in the breech plug but I have no idea what type of breech plug this is. Do I drill a hole or cut the groove?

Also you can't persuade me NOT to modify it to workin condition.
 

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Wow. It looks like a bass-akwards try at a patent breech. A good portion of your powder charge is going to be behind the touchhole. You could file a groove in the side, but I imagine you will have ignition problems. Can you fit a new breech that has a flat face, not a hole?
 
I had to cut a groove in the breechplug of my first and only build, and I do NOT have ignition problems. Ignition is instantaneous.
 
Here's some photos of a Pedersoli breechplug used on their flintlock musket. The breechplugs are brand new & both plugs are grooved like you are talking about. You can see the plugs need some final filing, but this grooving was commonly done in years past.
Pedersoli Charleville 01.jpgPedersoli Charleville 02.jpg

Mike
 
I had to groove the face of the plug in my Trade gun. I drilled the vent hole with the plug in so I could see how deeply I had to cut. I used a chain saw file so I got a nice smooth groove that tapered up across the plug face (unlike the ugly mess on those shown above) I also rounded the edges of the groove with a Dremel tool, and polished the plug face (for easier cleaning). Twelve years down the road and no problems with ignition or cleaning.
 
I used a chain saw file so I got a nice smooth groove that tapered up across the plug face (unlike the ugly mess on those shown above) I also rounded the edges of the groove with a Dremel tool, and polished the plug face (for easier cleaning). Twelve years down the road and no problems with ignition or cleaning.
I too once notched a plug similarly on a Fusil de Chasse, using a ball end mill and that gave me all the curved features needed 👍 . Added a little polish and she's been flawless!
 
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