Hammer gets stuck on the half cock: diagnosis?

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You are working on making it totally unsafe.
No I am not the half cock notch was very deep to start with. Many of the cheaper early guns had no half cock notch. As it is now I can put the gun in half cock and hang the weight of the gun off my finger and it will not move. This is a common safety check for reanactors. As a master machinist and a tool maker when I reduce the depth of something I am talking about thousands of an inch at a time
 
Thinking as @flconch53 is planning on taking a little bit of metal off the tumbler at the half cock notch to reduce the circumference of the tumbler thus reducing the depth of the half cock notch. With a small reduction of the tumbler at the half cock notch, a seat if it is riding on the tumbler will clear the half cock notch as the tumbler rotates through the firing cycle.
 
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