I appreciate your advice, and I appreciate you not trying to tell me to buy a kit.
This is a marathon for me, not a sprint. 100% I hear you. I get that some guys want the end result and paint by numbers is exactly the right amount of investment to have the satisfaction. I'm not that guy, for me it's about the journey, I'm willing to put in the time and the work.
I already have a flintlock, that I acquired last year and found to be in bad shape. I repaired the lock and tuned it when I ran into problems trying to hunt with it in the fall. All work I did myself. I replaced the worn out frizzen with a new one that required fitting. The frizzen screw was frozen and sheared off, so I drilled, tapped and replaced that too. I was having exploding flints because the angle of attack smashed the flints instead of scraping them. I replaced **** with a longer one but the hole for the tumbler pin was too large, so I had to pein it to shrink the metal, and file for a tight friction fit. After all that I stoned the sear to get good contact and a crisp break, and polished all of the mating surfaces. It throws great sparks now, I'm still on the same flint after several range trips, 2 hunting trips, and a ton of dry firing. I wish I had kept count on how many strikes, I've knapped twice so far.
I'm not saying all that to share how great I am, or a natural or whatever. It's the opposite, I didn't understand what was wrong and put in so many hours to learn about lock geometry. I could have just bought a L&R RPL lock and been done.
I'm just now embarking on the learning and information gathering. If you check back with me in 3 months, it will be likely I've nailed down the shape with notes and measurements and sketches, a parts list, probably a supplier(s), maybe even ordered the parts. A year from now I will probably have a complete rifle. Until I know what exactly I want, I don't intend to touch any wood. I have a LOT to learn.
In the meantime I have an acquaintance with a Peidersoli and a custom longrifle (I couldn't say who the maker is but he was quite proud to show me a few years ago) that I can reach out to and study the lines, shape, and positioning of the hardware, how the drop, the LOP, the cast fit me. I can ask around at my club, I'm sure there are a few Kiblers and maybe get lucky with some other custom rifles I can look at too.
I know, despite my best efforts, patience, and caution with every piece of material I remove, the first rifle is going to have something that's just not right, I'm ok with that, it's part of the journey. First time made a box the dovetails were bad, first time I made a handplane the mouth wound up much larger than I wanted, first time I made a table the stretcher shoulders were sloppy, first time I inlaid a medallion there were gaps, first time I made a bow the draw weight was 18 lbs. None of that meant the projects were ruined, just stepping stones that I was still proud of.
OK big boy,
Here we go.....
I mentioned how expensive this would be. Now, the cost comes down with the more stuff you have.
It seems you might already have a set-up. Table/bench, vise and basic tools.
The good books have been mentioned. Education has been mentioned. By the way, join the ALR forum.
I have an idea for you to consider.
Let’s look at history.
In the Bakeless biography of Daniel Boone, his first rifle was said to be......
an English Short Rifle.
What is an English Short Rifle????
We really don’t know. We can assume that it is a rifle in the English style that short.
Era......1740s-1750
Boone was a young wagoneer at Braddock’s defeat.
Here we have a basic gun that fits. Short rifles both German and English are mentioned occasionally in Colonial writings.
A brief description......
A English stocked rifle with a 37-38” barrel.
The basics for layout.....
Walnut stock wood to be in the English style ( like a fowling gun)
Barrel.......
Edward Marshall or Isaac Haines profile
Lock.....
Chambers early Ketland, Chambers English or Kibler’s round faced lock.
Furniture......
English fowling gun furniture. Dave Person has 2 tutorial series’ on the ALR forum.... Understanding the English Fowler
Recreating the English Fowler
He discusses furniture.
I got my English BP, trigger guard and lower pipe from Dunlap Woods at a show. They may or may not sell them separately online.
These are the basics to start a gun.
Inspiration...... Boone’s short rifle (English Fowler Pattern)
Lock....
Barrel.....
Furniture.....
With the lock barrel and furniture you can get a basic layout.
Wood and pattern.......
Above you can see my old layout. It’s was close enough to what I wanted when I laid it out for the barrel to be “set”.
Below you can see where I went back and made a template from Dave Person’s tutorial.
Ok......
For the stock above I made a pattern.
I had already had the barrel machine inlet years ago when I took a trip to TVM, Tennessee Valley Manufacturing Jack Garner, not Matt Avance.....
Basically Jack machine inlet the barrel and routed the Ramrod groove to my measurements.
There are several stockers that can inlet your barrel into your if you wish go that route.
At the time I had the opportunity for the trip so I had him “set” the barrel.
My template......
I hate that all the images from my template are from the back side. I laid it out based on the barrel, buttplate and Dave Persons measurements from his English gun tutorials. I wish there was an image of the layout on the template.
Funny thing......
While I was drawing out this template, I was going by the method in Recreating the American Longrifle.
Barrel
Web
Ramrod
Belly
I was planning to use a 5/16 rod but it was not working out. Something was off. It was much slimmer than Dave’s measurements.
Anyway when I based it on a 3/8 rod it all fell into place and looked right. When I allowed for the 3/8 rod.....
It matched Dave’s measurements.
I know the stock has a exaggerated toe and that came from the buttplate on the pattern.
I would rather rasp off the extra toe wood than not have enough when I fit the plate.
OK.....
Here it is above cut out. The Ramrod is drilled. The lock is just laying up there for the photo....
It’s now ready for the lock or BP to be inlet......
There’s a couple ahead of it so it may be a while.
I need to get on the ball.
https://emuseum.history.org/objects/31405/rifle-in-the-american-style
Above is RCA 119
It is a keyed American Rifle in the English style.
It is the inspiration of my build.
ham385
I can make a tracing for you of that template if you wish.