I moved this post to the Gun Builders Bench because that's where questions dealing with working on your gun fits best.
I hope all of those folks who are interested in this will follow the link. :grin:
My answer follows:
Well, the thing you don't want to do is to try to over-bend them. You also don't want to heat them much above 500 degrees F and this is not enough to soften them to allow bending so don't try it.
Boar-dilly got it right about filing the long way on these springs.
Filing or grinding across the spring perpendicular to the flat surfaces will produce small vertical scratches along the edge. These scratches will have very high stresses right at the bottom of each one and these stresses will cause the spring to break over time (and sometimes that length of time is just a few seconds after the spring is put under tension.) :shocked2:
With that out of the way, I should point out that decreasing the
width will reduce the springs pressure on a one to one basis.
Put another way, if you reduced the width by one half (50%) the end product would have a force one half as much as the original.
If you reduced the width 10% the result will be a spring that has 90% of the force of the original.
If you reduce the
thickness , it will reduce the force by the cube of the thickness of reduction. That is to say, if the reworked spring thickness is reduced 1/3, the resulting spring will have a force of 1/27th of the original (3 cubed is 27). These numbers aren't exactly right, but you get the idea.
The stresses within the spring increase equally fast which can cause a failure.
Carefully done, this is a fast way to reduce the pressure but it is very easy to go too far
so I cannot recommend this.
As was mentioned above, grind or file marks perpendicular to the surface will cause problems and the bend of the V or U spring is dam hard to file or grind around without producing them.
To help this troublesome area, I would recommend using silicone carbide (black) wet/dry sandpaper to remove
all traces of any marks produced by reducing the springs width.
Start with 150 grit and work down to 600 grit. The more polished it is, the better providing all traces of marks are removed. Leaving just one can cause problems.
File or grinding marks that are running parallel with the springs blade won't cause too much of a problem, but it is a good idea to remove these as well if you want a spring that will last.
Have fun.
zonie