Ref: "If you want. a thin looking rifle, pay particular attention to your web thickness. Most inletters make them 3/16"-1/4" which can make the breech. area look "heavy" and the muzzle end fat. Try 1/16" at the breech and 1/8"-5/32" at the muzzle. If you think you can live with a 5/16" (rather than a 3/8") RR that will help too."
I'm struggling with the issue of web thickness right now with my first rifle build from scratch. With 1/16" of web at the breech, where does the front lock bolt go) I don't want to file a groove in the barrel to accommodate it unless I mess up the drilling? 1/8" to 5/32" does not leave much room for the barrel lugs, or for fixing the ramrod pipes. There would not be much wood in the web to prevent the two halves splitting apart, especially with half a dozen slots cut right through the web for lugs and pipes. While I do like the look of these skinny rifles and am trying to build one, I find it hard to believe that the early gunsmiths would put aesthetics before functionality in rifles which were expected to have hard use in the field. By the way, the TOTW plans for the Isaac Haines rifle show a web thickness of 7/32" at the breech and 5/16 near the front pipe. However this plan set has many inaccuracies, which, as an engineer, I find extremely frustrating. OK, rant is over ...