This is pretty much what I said=- TC & Hal Sharon even tried to button deep grooves which left a rather funny, wonky looking interior, tight, loose, tight, loose, tight, loose, all the way to the muzzle, 1/8" or so apart. Buttoning a barrel only takes a few minutes to pull the button through the barrel, as taking hours to cut one. .005" is about tops for buttoning, which is a very cheap way of rifling, as you indicated. Cut and to some extent, hammer forging, is the only way of forming deeper rifling, with hammer forging being quite limited as well, like buttoning. All GOOD muzzleloading rifles meant for round ball, will have cut rifling, period. It is impossible to form a good interior with "deep" button rifling. The US1841, .54 cal (Mississippi rifle) was cut with 12 grouves, but only a few were made that way. Many of the European rifles wre cut with up to 12 grouves as well. In the States, the Government found that 3 grouves, of progresive depth to shoot well enough for military concerns, although the 5 groove was more accurate & only done for Srgent's and officer's rifles. The 3 groove was also less libel to muzzle, and land damage, from the steel rods used.
; I have never seen an original ML of the 19th century having round bottomed rifling, except for one Jaeger of possibly the 18th century. This present 'fad' came into being, it seems, in the 70's. They do the job as advertized, but aren't desired in bores larger than about .54. The problem with the round bottomed rifling, is that it takes a very deep groove to hold the ball from stripping. This gives a .50 cal, a .550 groove depth, with .025" rifling. My buddy's .75 is a Getz barrel, having this .025" rifling. He cannot fire more than 2 paper ctgs. without having to swab the bore due to the buildup of fouling. With patched ball, his accuracy is in the relm of 5" at 100yds., much inferior to my .012" rifling, .69. It is a mistake to cut deep rifling in big bores, just s Forsyth said. .012" is all that's necesary, as proven by my .69 barrel. At that. in ratio, the .012" is quite shallow, compared to the size of the bore. Even at that, if the twist was slower, as in 1 in 100" or so, shallower rifling yet would be in order.
: Deep grooves nesesitates faster rifling due to the marked up ball needing a faster spin to stabilize. That's why Getz uses 56" and states it's correct. A 70" twist .50 with .025" rifling won't shoot as well, due to the marked up ball. I tried one, custom made, and it was terrible for accuracy, 4" at 50 yds. was the best I could do. At the same time, with my Bauska barrel, 1 in 60", cut rifled, 1" hole for 5 shots was the norm at 50yds. bench. These barels wre tried on the same stock. The purtiest rifling you ever saw, that deep round bottomed rifling, but the twist was too slow for the damaged ball, just as Forsyth said it would be.
Daryl