Yes, your rifle will safely handle any conical within reason. However, Safe and Best are often two different things. I've been shooting muzzleloaders for 50 plus years, and I have found PRB's to be the projectile I prefer by a large margin. When I was young, I got caught up in ballistics charts and ft.lbs of energy, and wanted the most "powerful" load. Now that I am older, and hopefully wiser, I have found that moderate loads are a far better option.My manual states that my .54 flintlock has a maximum either .530 RB or 405 grain maxi ball.
I have 430 grain .54 caliber maxi balls
Should I shoot them anyways?
You would have to shoot to find out. TC made its maxie ball in .54 , I think it was 430, and it stabilized in 1/48 round ball barrel.I do not shoot conicals but in modern guns the stability of the bullet is dependent on length of the bullet and twist rate.
The heavier the bullet for a given caliber, the longer it is and the faster the twist needs to be to stabilize it.
Does going from a 405 grain to a 430 make a difference here?