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melting lead

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Because, as my wife is so apt to say, "I have more balls than brains" I once upon a time bought a heavy, huge, milsurp soup pot for melting lead. It was of course, aluminum. The thing was as thick as thick as the sides of a Bradly troop carrier (having actually seen one in action I refuse to call it a fighting vehicle. The guys who designed it should have to endure an RPG attack in one. Then lets see who votes for aluminum armor next time). So, I fired up the turkey fryer (did I tell you that these are your friend?) and loaded up the pot with a couple of gallons of wheel weights. I dialed in FTB on the temp knob (full-tilt-boogie) and sat back to wait for the magic to begin. Well, I got distracted, (little woman showed me some new jeans she bought and , well, you know, they just seemed to fit so well and it was Spring time after all... :grin: ) Anywho, I returned about 45 minutes later and discovered that all was melted. The Lyman thermometer read 900 degrees. I fluxed, skimmed, fluxed again, skimmed again and decided to start pouring ingots. I turned around to grab my ladle and when I looked back, I noticed that my pot was now pear shapped. As I was watching it, it shifted from pear shaped to more fig-like. I did a quick check of my senses, noted that the breeze would have blown any toxic fumes away from me so I couldn't be halucinating and no matter how good-looking those jeans were, that particular activity has never yet cased my vision to fail. I was just getting up the gumption to investigate up close when, without any real warning at all, the sides of the pot just sagged down over the burner and a torrent of melted lead rolled out onto the ground. It immediately started a small grass fire, melted the rubber tires off of the lawn mower and threatened to melt the hose on the propane bottle thus turning me into a sexually satisfied but unwilling Roman Candle.

So boys and girls, what did we learn from this? Aside from the obvious, (the GAP has jeans that make my wife's caboose look really good) I also learned that steel or cast iron are the only materials suitable for lead melting. I also learned that the tires on my mower cost $17.00 ea and that my patio does not look good lead plated. Further, I also learned to keep a CO2 extinguisher near my melting activities. When I went to put out the fire I used a hose. That didn't work out so good. It had its interesting moments though. I think I'll save them for a future intallment on bullet casting. No sense in sharing all of my "expertise" at one time. Folks might be overwhelmed. :hatsoff:
 
I come from a different experience since most of my shooting is with a .40 and I have the luxury of time in going through my little electric pot.

If I wish to clean lead, I think that I might use the Coleman stove across the patio with a metal can and a field expedient ingot mold. I did not have an ingot mold, so I used the top cap for a chain link fence. Particularly the one for the end of a fence has a handy collar to one side that a piece of wood jammed into made a great handle. The lead comes out looking like Hershey's Kisses. I had an old ladle and used this to pour the lead into the ingot. I also got my lead from an Isotope supplier and the lead cam in handy little parts that go into the pot easily. I just needed to burn off the paint from a distance so I did not have to breathe the fumes. Across the patio where I can keep an eye on it while casting some balls seems a great idea.

I have an old large plummer's pot, but have heard of people using a steel coffee can. Has anyone else any input on that idea? I thought that the heat might be a bit too much for the seams, but if one were to dip out of it rather than try to pour from it, this might not be too bad for a short duration method. Comments?

CS
 
I believe some steel cans have a lap seam up the side that is soldered.
Even though this kind of seam is a interlocked steel design, the solder has a lower melting point than lead so it could develop a leak?

I think it would be safer to buy an old steel pot or pan at a yard sale for a buck or so and use it.

zonie :)
 
Thanks Zonie, we are on the same track with both the solder and a lapped seam that might not hold the weight. I know of people who state that they have used these, but I have concerns. I prefer a more solid container. I was just wanting to air this concept out to see if I was the only one who thought this was a potential problem.

CS
 
I started casting balls when I was 12 using a bean can on a stove. Bent a pour spout and one side down enough to grip with a pair of pliers. Worked pretty good. Solder did melt out some but seams held. Well the other day I got my ol pistol working again. Dug out my pot and the switch was broke off. Found a bean can and went to town casting balls. Still works. Seems kinda fittin. I always casted balls for that gun this way. It was broken long before I got a casting pot. I only put enough lead in at a time for ten to fifteen balls so it's not a lot of weight to handle. Don't even try to skim the dross it stays on top, lead flows from bottom. I don't recommend it but it works in a pinch.
 

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