Thank you, very much, for all the great advice that I have been given by people responding to this thread. I really appreciate the care and time that you put into your replies, particularly the reply from Paul, but there were helpful replies from lots of folks. Paul, I printed your reply out and I am going to re-read it a couple times.
A few thoughts, in no particular order:
Sounds like I'm not the only one having these issues. Duck Creek, I will indeed stay in touch about how I'm doing with working through this.
I hear ya, all of ya, about the touch hole being too small on the factory touch hole liner on my GPR. I want to order the RMC touch hole liner. I found this one online at RMC Sports Outlet: "ML083 RMC Flintlock Touch Hole Liner Replacements : M6 x .75 thread for Lyman" Is that the right one? It looks like it goes in with an Allen wrench. Is there any trick to getting the Lyman factory touch hole liner out? Looks like a flat blade screwdriver should un-screw it for me. Does it matter that my rifle is left-handed? By the way, I could not tell how wide the hole is on the RMC liner. Does anyone know? I am not real handy with tools (which makes firearms a sometimes frustrating hobby), so I am not going to try to drill the touch hole liner hole myself. If the RMC hole is too small, I can ask a buddy of mine to help with the drilling, but if I can get by with a $6 part by Internet mail order, I am going to just do that.
I am using cut agate flints, which seem to work well. I do get a good pan flash each time. I appreciate the authenticity of the English flints, and I got some to try, as well as some saw-cut Arkansas stone flints to try.
I am using Goex black powder, 2Fg in the bore and 4Fg in the pan. I appreciate what people are saying about the 3Fg perhaps working better in the GPR than 2Fg. I know that it is not safe to use 4Fg for the bore, but is it safe to put in a few grains (~2 grains) of 4Fg into the bore and then load the regular charge of 2Fg on top of that? Or, should I stick to "no 4Fg goes in the bore" no matter what?
I do think I was using cleaning patches that were too wet when I went to the range a couple times, but this past weekend I was really careful to use barely damp cleaning patches, I mean barely perceptible that it was damp, but I was running them down fast and then extracting the rod/patch quickly. I'll try the method of letting it stay down to a slow count of five and then pulling it out. I'm also eager to try Paul's way, of going only so far with the first barely damp patch, leaving about an inch of un-wiped bore at the breach end and then going further down with the 2nd damp patch. And, I'll try brushing the powder area with the .32 caliber brass brush before loading. I'll also try the pipe cleaner through the enlarged touch hole, after loading the main charge of powder and PRB.
I will try using alcohol instead of water for dampening the cleaning patches between rounds, but it definitely sounds like my cleaning method is the problem, and so i think the pipe cleaners in the touch hole and not pushing the crud down the powder channel when wiping the bore should help (how far in do I push the pipe cleaner into the enlarged touch hole liner hole after loading the main bore powder charge and the PRB?)
Paul, et al, thanks so much for the advice. I am not going to get discouraged.