I spent a few hours yesterday shooting more reduced loads and took it a bit further than last time. This time I had more patching material, 3F as well as 2F powder and a new powder measure that went right down to 0 grains. I was really pushing things this time and I had several stuck balls.
So here's what I figured out. The tightness of the patch is the main determinant of how light you can load. Using a bare .735" ball, it would reliably fire even with only 10 grains of powder. With a very tight patch the same .735" ball needed 25 grains. I never went below 10 grains as the ballistics were already atrocious and I was having to aim high even at 10 yards.
I could tell no difference in noise levels between 3F and 2F powder using these loads, but I liked the ignition of the 3F more. It just seemed a little faster and more reliable.
15 grains of powder over a somewhat loosely patched ball is the lightest load that I think would have any utility, but 20 or 25 grains gives far more consistency and better accuracy. It's also far noisier. When you go to less than 15 grains accuracy is just too degraded.
Once you get up to 20 grains of powder it starts to sound like a gun blast, but is still quiet enough for a semi-rural setting. 10 or 15 grains of powder sounds more like a nail gun than a firearm.
IMO, all of these loads packed more than enough punch to humanely kill small game. Even the lightest loads were leaving dents 1/2" deep in my backstop, the front of which is made of three layers of OSB. The 25 grain loads buried the balls about an inch deep and would easily have penetrated several inches of soft tissue.
So here's what I figured out. The tightness of the patch is the main determinant of how light you can load. Using a bare .735" ball, it would reliably fire even with only 10 grains of powder. With a very tight patch the same .735" ball needed 25 grains. I never went below 10 grains as the ballistics were already atrocious and I was having to aim high even at 10 yards.
I could tell no difference in noise levels between 3F and 2F powder using these loads, but I liked the ignition of the 3F more. It just seemed a little faster and more reliable.
15 grains of powder over a somewhat loosely patched ball is the lightest load that I think would have any utility, but 20 or 25 grains gives far more consistency and better accuracy. It's also far noisier. When you go to less than 15 grains accuracy is just too degraded.
Once you get up to 20 grains of powder it starts to sound like a gun blast, but is still quiet enough for a semi-rural setting. 10 or 15 grains of powder sounds more like a nail gun than a firearm.
IMO, all of these loads packed more than enough punch to humanely kill small game. Even the lightest loads were leaving dents 1/2" deep in my backstop, the front of which is made of three layers of OSB. The 25 grain loads buried the balls about an inch deep and would easily have penetrated several inches of soft tissue.