Gentlemen,
Here's an update from yesterday's range session, along with some direct responses(in no particular order) to the thoughts and suggestions offered, and gratefully accepted.
1.) The bore is squeeky clean..examined with a light, and smooth when pulling a tight wiping patch through it.
2.) The use of overpowder wads is very appealing,I have yet to find proper 50 cal. Oxyoke lubricated overpowder wads in this little corner of Florida. In an effort to approximate them, I did purchase some thick fabric labelled "felt", and a set of hole punches. Punched out a bunch using the .500 punch, lubed them with Bore Butter. Those didn't improve things. They seemed too small, and the single thickness of that particular fabric, to "floppy".
3.)Powder choice: All my shooting has been with both 2f and 3f Goex. No particular difference noted. When I eventually find a combination that shoots into anything that can be called a "Group", I'll work on fine-tuning the granulation and charge weight. So far, I've shot charges ranging from 70-100 without seeing a group worth stopping and working on. I've chosen 90gns. to use for my Hog Load, and hope to stay with it...but will adjust to get the BEST precision.
4.)I wipe between shots with a slightly moist patch("moose milk"). Single pass, down and out, always using the same wiping patch material.
5.) A new nipple is MOST definitely in my future.I hate to say it, but I had not considered the nipple could be a problem, since I get decent results with PRB's, but it's a small thing, and will be replaced, just to see.
Shooting results: All at 50 yds from a rest.
In an effort to answer some questions about bore/ball size issues, I went shopping for Number 9 Onion skin paper to give paper patching a try. Have not located any yet. Also, I don't have a sizing die to size the wrapped Maxi's as IdahoRon suggested. HOWEVER...I do have Teflon pipe tape.
At this point all you HC guys might want to go for a cup of coffee.
I wrapped the bottom half of several T/C maxi's, lubed with homemade "Emmert's lube" with 2-3 in. of teflon pipe tape.
Loaded over 90 gns. of Goex 2f, they are the first thing to give me anything that looks like a group. Unfortunately, It was obvious on loading, that the teflon tape was migrating up the side of the maxi, providing unknown, and more importantly inconsistent levels coverage. That said however...MOST of them hit in or around my 3" black bull. Close enough to call a "Group". Definitely an improvement,compared to the results I have been getting which are generally randomly placed hits that stay on or near an 8.5 x 11 sheet of paper.
Given the difficulty getting this original T/C bbl. to shoot, I also brought my 32 in. Green Mountain "Drop-in" roundball bbl. After swapping barrels, I thought, what the heck....I'm going to shoot a few T/C maxi's. through the "roundball" bbl. just to see what happens.
Using the same 90 gn charge of 2f Goex, the first shot tore out the x-ring, the next 3 stayed in the black...each touching another. I don't know if that bbl. will stabilize the Maxi's to 100 yds. which I consider my personal limit with the iron sights...more testing required. It's definitely good to 50 !! One observation: the fit of the lubed Maxi's in the GM bbl. is overall quite "loose". I use a pretty heavy 3/8th's solid brass Range Rod, and found that after starting a Maxi part way down the bbl.,if I released my grip on the range rod...it would slowly continue to push the Maxi down the bore. Noticing how "loose" they were, my first thought was "well, these aren't going to shoot worth a darn". Imagine my surprise when the next 4 shots were all touching..!! My goal is to get a heavy conical load for the 1:48 T/C bbl., NOT use my GM drop-in. Oh well, "the best laid plans" etc.
Meantime, my Brother is sending me a box of Hornady Great Plains 385 gn. HB-HP bullets to try in the 1:48 T/C bbl. Can't find those around here either..but he lucked into a bunch recently.
I know this has been long and wordy, but out of respect for the responses....I wanted to report back.
The quest continues. Thanks again for the help.