Pan to barrel fit.

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Wondering how tight the pan needs to be up against the barrel at the touch hole? I am putting together my Kibler Fowler, and after cleaning up the lock mortise, there is still a gap about the width of a sheet of paper. My first ever kit and I don't want to muck it up.
 
With a very very small gap with a well fitted lock, I have been known to warm the side of the barrel and smear beeswax on it. Then seat the lock. If you decide to remove wood, proceed CAREFULLY.
 
You need to blacken the inside of your lock and pull it into the inlet with the lock bolt. Check to see if there is soot on any part of the inlet other than the edge that holds the lock plate. If there is, gently chisel away the soot and check again.

It is easy to drop the lock plate just a hair to get a good seal pan to barrel, you can gently sand down the shelf that holds the lock plate with a fingernail board, I cut these with scissors to be the shape I need to sand inlets.

fingernail files.JPG
 
You need to blacken the inside of your lock and pull it into the inlet with the lock bolt. Check to see if there is soot on any part of the inlet other than the edge that holds the lock plate. If there is, gently chisel away the soot and check again.

It is easy to drop the lock plate just a hair to get a good seal pan to barrel, you can gently sand down the shelf that holds the lock plate with a fingernail board, I cut these with scissors to be the shape I need to sand inlets.

View attachment 371271
Thanks for posting that. I used a small chisel to do mine. Your way would be much safer
 
I had always wondered what "tight to barrel" meant. On my last three builds, I used an automotive feeler gauge set to measure mine. They were initially around .009 and once I was satisfied with fit, it was down at .004. I went back and measured several of my finished rifles and they were all under .006- .004.
I would be interested to hear what others' rifles actually measure.
Now this only applies for those builders old enough to remember when cars had "points" and feeler gauges were necessary tool box items.
 
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