Don’t forget that whatever your ball diameter and lubed patch thickness is, when you test fit this PRB one inch into your rifles muzzle. Then wait a minute for the cloth weave to thoroughly emboss into the ball’s circumference/equator.
Remove the PRB via the slide hammer action using the short (~8”) brass rod you’ve previously inserted into the barrel and gently slid to the bottom.
The removed ball should show a belt of patch weave marks.
The pattern of the cloth should be embossed all around the ball in a connected series of marks.
These marks show deeply embossed over the lands and much more lightly embossed over the grooves. The groove areas must show embossed marks too.
If their missing over the grooves the PRB combination is too small in overall diameter.
In my GPR I had to move up from a .530” ball to a .535” ball with my chosen patch material thickness.
The patch cloth was measured new, twice hot washed and lubed.
Measurements were taken at each of these cloth conditions with a caliper and micrometer.
Frustratingly different thickness were record at each step, I choose to go with the result from the washed and lubed cloth and adjusted my ball size to get the above mentioned cloth weave pattern embossed all around on the larger .535” ball.