Several respondents thought I should be working with Mr Beauchamp of Flintlocks, etc since they are the US Distributor for Pedersoli. To close this, I thought I would post Mr Beauchamp's response to my query on this lock's quality issues:
Mr Beauchamp wrote:
I HAVE FOUND THAT THE FAULTS OF THE FRONTIER FLINT LOCK ARE FROM THE ORIGINAL HATFIELD RIFLE THAT IT WAS COPIED FROM BUT IT STILL WORKS OK.
PEDERSOLI TAKES AN ORIGINAL GUN AND TAKES IT APART AND COPIES ALL THE PIECES SO IF THERE WAS A FLAW IT IS COPED TO MAKE IT A REPRODUCTION GUN.
NOT THE BEST SYSTEM IN MY OPINION.SORRY THAT THIS HAPPENED.
Thank you,
Richard Beauchamp
Flintlocks, Etc.
Since many here have reported having this lock without these issues, I find this hard to believe, but it appears they feel this is the standard quality for this lock and is "OK." Keep in mind, this lock costs $50 more than a Chambers! Of course, one would only get it to quickly change out the percussion version.
It does truly appear that no one in the Pedersoli supply chain, including themselves, is willing to take any responsibility for this really low-quality lock. I did get my money back from Dixie for the lock itself, but am out about $20 for shipping both ways I'll never recover.