Penny Knives

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crockett

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By "penny knife" I mean the type with no spring, a large single blade, and a metal ferrule or bolster. I thought this bolster was like a pipe cap, closed on the end but in reading up on the matter it sounds like the bolster was a strip of sheet metal wrapped around the front of the handle with the metal ends tucked into the slot. I suppose reproductions can be made in any type design so...have any of you see an original and how was the bolster made? Thanks.
 
That's the booklet I mentioned in my posts on the other message boards where you also asked this question. He makes that iron ferrule out of very thin metal - like cut from a coffee can. And he wraps it around and then kinks the ends to then fit down into the slot in the handle on either side of the blade. I have not personally seen or heard of this last little part anywhere except in his book.

Personally, I use 18 or 20 guage sheet to make my iron band. And it only goes around without any extra tucked down into the wood handle - leaving just a slot for the blade to pass through. And you can do the same thing with some Iron conduit - just cut off a band and then cut through it to create that slot for the blade.

The key feature to get right is to have the hole for the rivet/pivot pin drilled slightly towards the open slot instead of dead center. Both the hole in the blade and handle need to be drilled like that. This gives room for the blade to swivel in and out. That is the most critical part of making your own penny knife.

There is a good discussion (with documentation and scale drawings) of penny knives in Mark Tully's first booklet The Packet. Actually, all 4 of his booklets are well worth getting - no matter what time period you might be doing. Lots of great info.

The French version of an inexpensive folding pocket knife is shown on that Trade Goods of New France web site. It doesn't have the metal band, and the handle generally isn't rounded/turned. Just a wood/bone/antler slotted handle, a blade with a little "tab" on the top/back to stop it from opening up too far, and a rivet pin w/wo washers. Usually called a jambette in written documents. There are some versions of it with a locking spring riveted onto the back of the handle, but I do not know how far back that variation can be documented.

Mikey - that grumpy ol' German blacksmith out in the Hinterlands
 
So far I've made only a couple of penny knives and I started with a piece of wood square in cross section and cut the slot and drilled the pin hole, This was easier for me. I then rasped/filed into an octagon, then 16 sides, then rounded out. I used pipe for the ferrule but wasn't sure if it was correct, I found in a little hard to drill through the pipe at an angle so- before cutting the slot- I drilled one hole and rotated until lined up with the hole in the wood and then ran the drill through to the far side. Next time I may make a drill jig with one hole for the ferrule/pipe/collar and a sideways hole for the pin.
 
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