:imo: Plum Brown is great for small parts like lock plates, hammers, frizzens, buttplates etc but it is a real challenge to do a barrel and to have it come out with a even colored finish.
The problem is controlling the process.
BC PB must be applied to an very clean surface without ANY oil, grease or fingerprints (they are oily).
The metal then HAS to be heated to a temperatuer of 260-290 degrees F. If it's hotter than that, the solution will boil off to fast and leave uneven blotches.
If it's colder that that, the solution will look like it's browning, but then it will deposite Copper on the surface. :curse:
This copper must be removed by sanding it off (putting you back to the start of the process).
The need for precise (+/-15 degrees F)temperature control almost requires using an oven, but darn few barrels will fit in a home oven.
If your making a pistol, I wouldn't hesitate to use my wifes oven, but I would have to run outside with the barrel and start applying the PB immediatly.
If your like me, a propane torch and some good guessing is about all you can do.
BC PB takes at least 3, usually more like 5 coats to get a nice even colored surface.
Between each coat, you must wash the crusty solution off of the barrel, which means you have to reheat the barrel to do the next coat. Don't use the ungreased steel wool you get at the store for this. It will deposite wax on the surface and screw up everything.
You must do this browning OUTSIDE. The fumes boiling off of the hot metal will tell you at first whiff that this stuff shouldn't be breathed by man or beast.
I have used Plum Brown on at least 8 rifles, and each time, after I get a few coats applied I ask myself why am I doing this.
The surface must not be polished, but should be sanded smooth. A polished surface will not take the process evenly, but a rough surface will show thru like a sore thumb.
This process does not add anything to the surface to cover up sanding or filing marks like the cold process eventually does.
It is not a quick process. A barrel usually takes me about 2 hours to apply the Plum Brown. This does not include the intial drawfiling or sanding.
I believe this is why so many use the cold browning process on the large items like a barrel.
After your done, apply a coat of linseed oil to the surface and let it sit overnite. The next day it will look much darker and more uniform.