The threads were actually the correct 1/4" x 28.rubincam said:why didnt gm make nipples to fit the threads put in by mistake instead of using heli coils ????? :hmm: :hmm: :hmm:
Per GM, the issue was that they went to a new "roll-cut thread tapping process" instead of the old "cut thread tapping process".
Then discovered after the fact, that the new process produced threads that were not tall enough, and had round tops instead of sharp ones...announced a big recall, my .58cal Flint barrel was one of them...installed a new breechplug with properly cut threads.
They ran out of on-the-shelf breechplugs with properly cut threads and went to the helicoil repair approach to avoid losing money by having to buy replacement breechplugs...I suspect by now they've realized a far greater loss through the helicoil backlash from customers than the new plugs would have cost them.
They don't deal in thousands of ML barrels made up ahead of time, just dozens and scores depending on model, so I'm really surprised they didn't just suck it up, eat the cost of some new plugs and protect their reputation...must have been a pure bean counter decision for sure.