3 or 4 rifles back, I built a .36 cal. that shot 9" left & 8" high at 25 yards. Turned out the barrel was not bored on center but in an arc. The barrel manufacturer replaced the barrel for me, but I had the rifle completed & still have to fit the barrel to the rifle. With the new barrel it would easily cut 3 shots in one hole at 25 yards & this was before working loads, just barrel & ignition testing. POI was at this time 1" left & 1" low on a 1" bullseye at 25 yards. That is where I left it for the customer to make his adjustments.
First thing would do on Your rifles is see if the barrel is laying at ease in the barrel channel. Then I would check on barrel pin stress, then I would see if the barrel is bent, then if it is I would decide whether to send it back or what. If it is a "A" weight barrel, they have to lay in the barrel channel with no stress. If you live in Maine & someone farts in California it will bend a "A" barrel :rotf: :rotf: Seriously, you take a .36 cal "A" weight barrel 42" long & lay it on a flat table, you can take one finger & push in the middle & bow it like nothing....... And a .40 cal bends even easier. So when building such a rifle with a light weight barrel, it is imperative that the barrel channel be true & no warpage in the forestock at all.
The easiest fix is a taller front sight or lower rear sight, however both need to be within reason & not stick up like a sore thumb. Possibly a tad taller on the front & a tad shorter on the rear ?
But first I would check the pressure on the stock to barrel & see how it is laying in there. :thumbsup:
Also keep in mind you can lower the center of some sights (like a buckhorn) and it not be noticable at all. 1/16" should get you in the bull if it is shooting 3" high at 25 yards, holding at 6 o/c on a 1" bull.
And another thing, you should be doing ALL of this sighting & load work off sandbags on a good solid bench as to remove most of the human error. :winking: