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Simulating Damascus twist appearance

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Razor62

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Well after a 25 year hiatus I've decided to build another muzzle loading rifle. I've had considerable experience in many types of gunsmithing so I know most of the tricks but I'm not sure of how I might be able to simulate the appearance of Damascus twist in a modern steel barrel.
I'm thinking of etching the steel with some type of acid by soaking a piece of fabric wrapped around the barrel but I don't know if there's a better way.

Has anyone got a suggestion???


Thanks in advance.
 
It really depends on the pattern of Twist finish you want to replicate. If its a wide band pattern, then use tape or strips of cloth, etc. leaving a gap between the strips- or "stripes" so that you can finish the barrel with browning solution in between the strips. If you want a narrower pattern, then use jute, or some kind of rope or string to wrap around the barrel, and set your gaps between the strings, to create that pattern.

There are several ways to do this. Assuming you want the barrels to be browned, apply browning solution to the exposed areas, leaving the tape or strips in place to protect the covered areas. You can card these exposed areas and then repeat the process, to get a dark color to the barrel there.

Then, remove the tape, and brown the whole barrel again. The area already browned won't get much darker, and the Now newly exposed area can be browned to a lighter shade of brown. Stop the browning process when the barrel looks the way you want your replica twist finish to look.

If you want the barrels blued, or black, you can use the same approach or technique, but substitute bluing compounds, or if you want a rust blue/black finish, then rust brown the barrel first, as described above, and then dip the barrel into a trough filled with boiling water to turn the rust brown to blue/black. Card the rust, with coarse cloth, and put the barrel back into boiling water again. Repeat until you have the color of black you desire.

Some time back, a picture appeared on this forum where someone use tape to mask a pistol barrel, and he used a razor, or exacto knife to cut slits, and patterns in the tape to expose the barrel. He then browned the barrel with the tape on, to protect part of the barrel, and then removed the tape to finish the browning.

The barrel came out in a camouflage pattern that was surprisingly beautiful. This is different than traditional damascus barrel patterns, but it was nice to see someone try something new/old.

I think you will get the best LINES to separate the stripes in the pattern if you use tape on the barrel, rather than rope, or string, or cloth strips. The other materials will give you "fuzzier" lines.

Try these on a piece of scrap metal, to see what you like, before doing a barrel. The barrel can be polished bright again, of course, and redone, but why go there if you can determine what you really want before deciding what to do with a barrel?
 
Something worth a try would be to burnish stripes on with a piece of polished hard steel. The burnished metal will react differently to the bluing or browning. According to an article I read many years ago, this was a way some English barrels were done to imitate damascus. The article had color photos of originals, and it was impossible to tell the difference when next to real damascus. But that was photos. Real life may could be different. The article also mentioned using acid. I was shown an original SxS cap lock rifle/shotgun combo a few months back that was faked damascus, and I could not tell it was not damascus. I don't know how that one was done, but it was done very well.
 
I finished a barrel with the help of crow killer using vinegar and cloth . I think this is what you may be looking to achieve. If you contact him I am sure he can take you through the process
DSCN1170.jpg
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Wrap it with some string/yarn and soak the barrel with bleach bout every 2-3 hours.Let it set most of the day. Wash with baking soda slurry and buff lightly with oooo steel wool soaked in oil. Then heat her up and wipe it down with some motor oil.
 
Thanks to everyone for some great tips. Your input and ideas are greatly appreciated. Very helpful!!!

I'm looking for a nice plumb brown finish look with either some highly contrasting striping or a somewhat more elaborate design with lighter and darker shades of brown.

If anyone else has a suggestion I'm all ears!
 
Hi Razor62,
Click on the forum topic listed above this one labeled "Photos", scroll down and click on the thread labeled "Pair of Wogdon Duelers".

take care,

dave
 
For folks who haven't seen a Damascus barrel
Pistol5.jpg

The unfinished steel was protected by the stocks wood while the exposed areas developed 150 years of patina.
 

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