Separate the Rifle. Then get a few $1.00 Pool Noodles from the dollar store (stock up in the summer if need be) take a razor knife and split the noodle down one side, stick the barrel in one, sandwich the stock in TWO split pool noodles (extra piece of split noodle around lock / hammer), and then the ram rod in another. Duct tape to hold noodle around parts, ONLY let duct tape touch noodle. Put all pieces in the box then pack dead space with Pnuts, bubble wrap, etc. I've shipped a many a front stuffer like this, narry a problem. The damage CAN result in the carrier, but I bet you a fat rat to a funky monkey most times it is the SELLERS LAZINESS or being cheap on packing!!