Easiest thing to do is just drill & cone the existing vent liner inside & out & use it. As far as the vent liner not being centered ? would be better if it was forward of center rather than back of it, however you may not notice a dif. I would try it out with a modified vent liner & see how it does. They always worked for me.
As for the pan, if I was to mess with it I would use a file or leave it alone. Sanding it usually caused edges to be rounded & not where ya usually want them rounded. A slight gap will not effect the lock function. If it is a minor gap I would let it alone.
95% of the time when I see a guys at the range having trouble with a GPR or T/C flintlock, it is from being inexperienced with a flintlocks in general, not a rifle or lock problem. And unfortunately when they have these problems they sometimes want to modify this & that & change locks & etc., and all they need is some time with a experienced flintlock shooter & most things will iron themselves out with some shooting time. Every rifle has it's quirks & it is up to the individual to learn how to handle same quirks. I am not saying this is applicable in this particular instance, but something to think about.
The only consistant problem I have seen with a GPR is the existing vent needs to be modified a tad. The only consistant thing I have seen with the T/C's is to have the lock upgraded (it is Free from T/C) and install one of their new vent liners & it also will perfor remarkably well..
:thumbsup: