Rebel,
I learn something in here every visit. I would have thought a fr.spring that was too strong would do this? Wedging it might have pushed it into proper shape rather than changed its strength? Or an ill fitting spring, or improper angle of flint impact. Does it eat flints? Some frizzens are curved so they allow the flint to drag, if not bevel down. Some are softer at the lower frizzen area and do this.
Bob Brownells' Gunsmiths Kinks I, and II, had some good info on retempering leaf springs, I believe. My old gunsmith friend said always temper three, for each job, and one will be perfect? I'd order a new one and "play" with this one?
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