I haven’t had any experience with the 45. I do have a Lyman (Investarm) 50-caliber Deer Stalker Flintlock rifle with a 24” barrel. I had two guns to test that day, so I only put a few shots through it. The other gun was a CVA Flintlock Hawken in the same caliber and breech setup. My buddy has a CVA Frontier FL rifle. One thing we’ve noticed is Patent Breeches seem to work better on Caplocks than Flintlocks. When I pulled the Touch Hole Liner out, there is a small area off to the right that the “Flash” must travel through into the antechamber. I was having numerous problems. First off, the frizzen wouldn’t open all the way until I put the flint in bevel down. Even after polishing the screw, frizzen bottom, and top of the spring. Then there were failures to fire. It also likes the powder banked against the barrel. When I took it home to clean it, I drilled a 1/8th” cone into the outside face of the liner and drilled the inside to 1/8” also, leaving the hole itself at a little over 1/16”. I have not had a chance to take it back out to the range for testing. I’m very confident that ignition will be greatly improved. All my other Flintlocks have the regular breech plugs, so ignition is considerably better!
I clean every 5-shots (the usual for Paper Target Matches before pulling and posting) and either put something in the touch hole to keep it clear (that Hawken didn’t like this either!) or touch off a pan of primer before reloading to keep the channel clear.
As others have said, if it’s sparking and not firing, there is something amiss in the breech. If it was the Touch Hole Liner, it would do it all the time and not after so many shots.
Good Luck!
Walt