Brian: How deep is the rifling? That and the obvious distance between the width of the ball and your lands will tell you what patch will work best. Patches should not tear, or burn. A condition like that suggests you are using the wrong powder, too much powder, and not enough lube on the patch. There is no reason to justify heavy powder charges in at .577 rifle. 50 -70 grains will move any projectile fast enough to kill man, or deer well out to 100 yds. Its more important that you not flinch when shooting the gun, so that you can place that big slug accurately on your living target. A large ball or bullet striking the heart/lung area of a broadside deer will put venison on your table in a hurry.