I heard you say that before about through hardened but don't think that's correct but as I've not cut into one I can't say positively and they are case colored and I believe made of 8620 equivalent case harden-able steel alloy.
If it is 8620 or equivalent than it is designed for case hardening (carbon infusion) not through hardening at up to a depth of .050 if held to 1700 F. for 4 hours before the quench. It is very nearly impossible to get good case color with charcoal much over 1400 F and water quench . Deep case usually does not produce good color but a drab gray and is not quenched in water but oil because of it's tendency to crack at the high heat required for a deep case.
One can case with cyanide but Uberti colors are not consistent with this method as far as I can tell at this point in understanding of the process. Early Stevens case colors are a good example of cyanide casing.
I think the potential for fatigue cracking in the inside neck area weakened by cross cutting into a drilled purchase hole, over time, is still present and wither cased or through hardened makes little difference.
The reason I hold with this thinking is that most open top percussion revolvers impact the frame mid curve in the hammer neck to arrest the nose hitting on the nipples with full force and this impact area is above the cross cut for the shield fold which is stressing through the cross cut located where the hammer body narrows into the neck.
I don't see any need to ever remove the shield from the hammer for cleaning as there is no cross cut fold opening for fouling or cap refuse to fall into.
Also it took maybe 15 minutes to sweat on the shield to the removed and stripped hammer and I'd never done it before so if it holds up it will be a good purchase alternative that's easy to do and to keep clean.
Pay attention to solder qualification and apply heat at intervals and there will be no danger of softening adjacent parts that need to stay hard. Also for extra heat protection simply apply a bit of heat control paste on the cam and cocking notches.
Well the nice thing about having CAS shooters as customers, your work gets tested!! Active cowboy shooters shoot these revolvers as much in a year as the average revolvers get shot in a lifetime. So, I'll stick with 100's of revolvers that have been through 6 lifetimes with no hammers breaking!! That's a good enough test for me.
As to the hammer contact area on the frame being a "stop", it's not the frame, it's the nipple with a cap on it (or the nipple if there's no cap). Only the converted revolvers have hammers contact the frame as a stop. This keeps the conversion ring from needless bashing since the firing pin is the only part that needs any contact from the hammer. So that would actually narrow down the number of revolvers that "might" be susceptible to breaking. There again, there's a llllot of conversions out there that haven't broken yet - including mine!!
Here's the setup for a "flush" mounting of the shield with no "hook" on the end ( conv. hammer) :
This pic shows the cutaway so that the shield can be recessed to allow the "hook" to be more prominent and effective :
Mike
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