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barrel staples

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Joined
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How did the old timers go about setting them, all the original barrel staples I've seen were square and set in a square hole. It would be cool to reproduce this technique if anyone can give a blow by blow of how its done.
 
I have seen two different approaches to setting square staples.

I don't know if it's a key difference but you have to remember original barrels were iron and today's barrels are steel so an old technique may not work the same on a new product (not a "metal head" so don't know one way or the other).

You can still drill a round hole, set the square leg in and then peen the hole so that it appears square (pretty much the same as you would do with a modern round staple).

Alternately, I have seen originals where it was clear that the (hole) was chiseled in, most likely with a cape chissel, leaving a slightly raised piece of metal at the hole edge.

The staple was then set in and the raised edge is peened/swedged back into place trapping the staple - similar to what you would do with a raised dovetail.

Sorry, no pics to post. I use modern staples and the setting tool commonly available from the builders supply places.
 

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