cal.61: in some of the older guns, instead of using a bullet with grease grooves, they used a bullet that was solid. If you use a solid bullet in a barrel, with no protection you will lead the bore, so you put a paper patch around the bullet. Have you heard some thing this before?
Black powder and bullets work on up-set. When you set black powder off, the pressure goes up as high as it can hitting the back of the bullet like a sledge hammer, making the bullet fill the grooves. There is a split mila-second when the powder goes off before the bullet expands and some of the gasses go around the bullet. If you use a cardboard wad, this seals the barrel off.
I was on another muzzle loading hide and some people were taking high speed pictures at the muzzle of a smooth bore gun to see if the round ball spun (it didn't spin). Every time they shot the smooth bore gun they got a puff of smoke before the ball. They put a wad over the powder and it quit.
I have only give you part of the picture as I don't know how to exp;ain it any further. I hope this helps.
If you can get Ned Robert's book on Cap Lock Rifler as there is a lot of information in it.
Olie :m2c: