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Found Some Cheap Horn Sizers

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Top Jaw

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I try to keep my eyes open for stuff with good alternative uses. Maybe you are like me and don't own your own lathe. (I did borrow a buddies lathe and have a few wooden sizers I made for rounding out horn bases. But these sometimes get a little sticky to remove). There are other options though.

On my last horn I used a tapered glass bottle from some fruit-flavored water that cost me a buck. I knocked about an inch of the spout off, and took off the sharp edges on my grinder. This let it fit into the horn far enough. This worked well, and it came out the next day like a dream.

Look at some of the different wine bottles and gourmet salad dressing bottles, if you use this stuff anyway, or you might get some from a restaurant that is throwing them away. Some have very good tapers that will work well for this purpose.

I was in a large craft chain store the other day picking up some Rit dye and came across another potentially good sizer. I say potentially, because I havent used them yet, but I think they will work fine.

I bought two of the small clay flower pots for 59 and 69 cents each. They have good tapers (2 different sizes) and should release better than a typical wood sizer. The best part, If they get a little stubborn, I think you could easily knock the bottom out and then break the remaing pot to release.

Of course you can't use alot of force on something this fragile, as you press it into the horn. But I have found when I switched over to Sibley's hot oil method (mentioned in his book), I can fit the sizer by hand with much less pressure, and don't have to force and even hammer them in like I was when boiling my horns in water.

Another thought, I am on the lookout for one of those short tapered screw-in wooden legs from an old couch. Should work good. Already smooth and varnished, and a built in screw to attach to if it gets stubborn! :winking:

Just keep your eyes peeled. Good stuff is all around you.

Top Jaw
 
Top Jaw,
You have some great tips there.
If I bring one more piece of something that I am
going to do something with someday into the house
Mrs snake will surely shoot me. :rotf: :rotf:
I still keep my eye out though.
snake-eyes :v
 
If I had to carry all the 'possibilty' items I have laying around in my possibles bag I would need a 2-mule wagon to haul it around!
 
Thanks for the tips. There are alot of folks trying to make horns that don't have the experience or resources to materials that us folks that have been doing it awhile take for granted. If you use some of the above materials, please be careful, as mentioned. The hot oil method heats the horn much quicker than the boiling water method, so make sure you don't "overcook" your horn. Always wear leather gloves when handling them and this will also help protect you if the glass or other materials should break. It sounds like some good tips for alternates. It pays to think outside the box.

Ron
 
i used an old wooden baseball cut at different lenghs to give me different dia. to use on different size horns when i get them....drill a pilot hole in the big end to hold the thickest dia 2" or 3" lag bolt and run it in till the threads are gone then grind the bolt head off and use that smooth stub bout 1"+ to lock in a vise to hold yer horn while working on it....ya can turn it any way ya need it to sit to do what ever ya need....i learned the hard way with my first horn not to install the base plug first....but what i wanted to do i had to :v ...........bob
 
I am working on my first powder horn right now. I don't have a lathe, so I bought one of those cone shaped decorative wooden post finials from Menard's and used it as a shaping plug. I left it in the horn overnight. The next day I removed the finial and cut the top and bottom parts off and thus I was left with a nice pine base plug with a perfect fit. It worked great for me. I will post pics of the horn when I am done.
 

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