SS
I'm pretty simple. I use a .530 swaged ball with a .010 thick prelubed patch using Wonderlube. For best accuracy, I've found 80 grains gives me the tightest groups, but I pump it up to 100 grains for hunting. My accuracy isn't as good at 100 grains, but it only opens things up an inch or 1.5 inches at 100 yards so I'm happy with the extra oooomph!
I normally swab the bore every 3rd load with a spit patch and a dry one to follow. I have never had a misfire with the .54 when doing this, but have had a couple with the .36 long rifle. I believe with the small bore, I'm pushing fouling down into the flash channel when I swab, so to be safe I fire a cap before reloading when I follow this procedure, with both the large and small bores just to be sure I haven't messed up my channel when hunting. Caps are cheap.
Dan