I have to reply again on this issue of --- "first 1 -2 hammer falls develp good spark and then no sparks".
There is a high probability it is the flint itself, especially since you said it cannot be oil being introduced. You said something like you wipe after every shot which is why I thought maybe it could be oil being introduced (some cloth could have contamination without one realizing it).
I had a similar "no spark" issue this weekend. My Lyman 54 cal was was shooting great and then suddenly I had no ignition. After getting it to go, I "dry fired" it and saw I had no spark regardless of how clean I made the agate flint, frizzen, etc.
So, I took the agate flint out flipped her upside down and tightened it back down in the jaws. Dry fired it and got a shower of sparks. Thus, it was obvious that on that face of the agate flint it had blunted and would not get good sparks. So while flipping it solved my issue in the field, ultimately I just need to re-sharpen the flint.
Obvioulsy your problem is as you say---you are not getting spark (after 1-2 hammer falls) so that speaks loudly that the issue is most likely flint dulling or loose flint in the jaws or bad angle of flint in relationship to the frizzen.
There is a high probability it is the flint itself, especially since you said it cannot be oil being introduced. You said something like you wipe after every shot which is why I thought maybe it could be oil being introduced (some cloth could have contamination without one realizing it).
I had a similar "no spark" issue this weekend. My Lyman 54 cal was was shooting great and then suddenly I had no ignition. After getting it to go, I "dry fired" it and saw I had no spark regardless of how clean I made the agate flint, frizzen, etc.
So, I took the agate flint out flipped her upside down and tightened it back down in the jaws. Dry fired it and got a shower of sparks. Thus, it was obvious that on that face of the agate flint it had blunted and would not get good sparks. So while flipping it solved my issue in the field, ultimately I just need to re-sharpen the flint.
Obvioulsy your problem is as you say---you are not getting spark (after 1-2 hammer falls) so that speaks loudly that the issue is most likely flint dulling or loose flint in the jaws or bad angle of flint in relationship to the frizzen.